General Maintenance And Lubrication Chart - Yamaha 2012 TMAX XP500A Service Manual

EAS59C1303

GENERAL MAINTENANCE AND LUBRICATION CHART

NO. ITEM
1 Air filter element
V-belt case air fil-
2 *
ter elements
3 * Front brake
4 * Rear brake
5 * Brake hoses
Rear brake lock
6
cable
7 * Rear brake lock
8 * Wheels
9 * Tires
10 * Wheel bearings
11 * Drive belt
Drive pulley and
12 *
drive axle
13 * Steering bearings
14 * Chassis fasteners
Front brake lever
15
pivot shaft
Rear brake lever
16
pivot shaft
Sidestand,
17
centerstand
18 * Sidestand switch
19 * Front fork
Shock absorber
20 *
assembly
21 Engine oil
Engine oil filter
22
cartridge
CHECK OR MAINTENANCE
JOB
• Replace.
• Clean.
• Replace.
• Check operation, fluid level
and vehicle for fluid leakage.
• Replace brake pads.
• Check operation, fluid level
and vehicle for fluid leakage.
• Replace brake pads.
• Check for cracks or damage.
• Check for correct routing and
clamping.
• Replace.
• Check cable length.
• Adjust if necessary.
• Check operation.
• Check rubber boots.
• Check wear indicator.
• Adjust if necessary.
• Check runout and for dam-
age.
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness
or damage.
• Check belt condition.
• Replace if damaged.
• Check belt tension.
• Adjust if necessary.
• Lubricate.
• Check bearing play and steer-
ing for roughness.
• Lubricate with lithium-soap-
based grease.
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
• Lubricate with silicone grease.
• Lubricate with silicone grease.
• Check operation.
• Lubricate with lithium-soap-
based grease.
• Check operation.
• Check operation and for oil
leakage.
• Check operation and shock
absorber for oil leakage.
• Change.
• Check oil level and vehicle for
oil leakage.
• Replace.
PERIODIC MAINTENANCE
ODOMETER READING
1000 km 10000 km 20000 km
(600 mi) (6000 mi) (12000 mi)
√
√ √
Whenever worn to the limit
√ √
Whenever worn to the limit
√
4000 km (2400 mi) after the initial 1000 km (600 mi) and
√
every 5000 km (3000 mi) thereafter
√ √
√
√
√
Every 10000 km (6000 mi) until 40000 km (24000 mi), and
√
every 5000 km (3000 mi) thereafter
√ √
Every 20000 km (12000 mi)
√
√
√
√
√ √
√
√
√
When the oil change indicator flashes
Every 5000 km (3000 mi)
√
3-2
30000 km 40000 km
(18000 mi) (24000 mi)
√ √
√
√ √
√ √ √
√ √ √
√ √ √
Every 4 years
√ √ √
√ √ √
√ √ √
√ √ √
√ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √
ANNUAL
CHECK
√
√
√
√
√
√
√
√
√
√
√