Periodic Checks And Adjustments - Yamaha 2012 TMAX XP500A Service Manual

PERIODIC CHECKS AND ADJUSTMENTS

PERIODIC MAINTENANCE .........................................................................3-1
INTRODUCTION ....................................................................................3-1
PERIODIC MAINTENANCE CHART FOR THE EMISSION
CONTROL SYSTEM...............................................................................3-1
GENERAL MAINTENANCE AND LUBRICATION CHART.....................3-2
CHECKING THE FUEL LINE .................................................................3-4
CHECKING THE SPARK PLUGS...........................................................3-4
ADJUSTING THE VALVE CLEARANCE ................................................3-5
ADJUSTING THE ENGINE IDLING SPEED ..........................................3-8
SYNCHRONIZING THE THROTTLE BODY ...........................................3-9
CHECKING THE THROTTLE BODY JOINTS ......................................3-10
CHECKING THE CYLINDER HEAD BREATHER HOSE .....................3-10
ADJUSTING THE EXHAUST GAS VOLUME.......................................3-11
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CHECKING THE EXHAUST SYSTEM .................................................3-11
REPLACING THE AIR FILTER ELEMENT ...........................................3-12
CLEANING THE V-BELT CASE AIR FILTER ELEMENT......................3-12
CHECKING THE BRAKE OPERATION................................................3-13
CHECKING THE BRAKE FLUID LEVEL ..............................................3-14
ADJUSTING THE FRONT DISC BRAKE .............................................3-14
CHECKING THE FRONT BRAKE PADS..............................................3-15
ADJUSTING THE REAR DISC BRAKE ...............................................3-15
CHECKING THE REAR BRAKE PADS ................................................3-15
BLEEDING THE HYDRAULIC BRAKE SYSTEM (ABS) ......................3-16
CHECKING THE FRONT BRAKE HOSES...........................................3-17
CHECKING THE REAR BRAKE HOSE ...............................................3-17
ADJUSTING THE REAR BRAKE LOCK CABLE .................................3-17
CHECKING THE REAR BRAKE LOCK................................................3-18
CHECKING THE REAR BRAKE LOCK PADS .....................................3-19
CHECKING THE WHEELS ..................................................................3-19
CHECKING THE TIRES .......................................................................3-19
CHECKING THE WHEEL BEARINGS .................................................3-20
CHECKING THE SWINGARM .............................................................3-20
CHECKING THE DRIVE BELT .............................................................3-20
ADJUSTING THE DRIVE BELT SLACK ...............................................3-21
LUBRICATING THE DRIVE PULLEY AND DRIVE AXLE ....................3-22
CHECKING AND ADJUSTING THE STEERING HEAD ......................3-23
CHECKING THE CHASSIS FASTENERS............................................3-24
LUBRICATING THE LEVERS...............................................................3-24
CHECKING THE SIDESTAND..............................................................3-24
LUBRICATING THE SIDESTAND.........................................................3-25
CHECKING THE CENTERSTAND .......................................................3-25
LUBRICATING THE CENTERSTAND ..................................................3-25
CHECKING THE SIDESTAND SWITCH ..............................................3-25
CHECKING THE FRONT FORK ..........................................................3-25
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY .................3-25
CHECKING THE ENGINE OIL LEVEL .................................................3-25
CHANGING THE ENGINE OIL.............................................................3-26
MEASURING THE ENGINE OIL PRESSURE .....................................3-28
CHECKING THE COOLANT LEVEL ....................................................3-29
CHECKING THE COOLING SYSTEM .................................................3-29