Toro Workman GTX Operator's Manual
Electric utility vehicle
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Also See for Workman GTX:
- Service manual (187 pages) ,
- Operator's manual (60 pages) ,
- Installation instructions manual (8 pages)
Related Manuals for Toro Workman GTX
Summary of Contents for Toro Workman GTX
- Page 1 Form No. 3409-828 Rev D Workman ® GTX Electric Utility Vehicle Model No. 07041—Serial No. 400000000 and Up Model No. 07043—Serial No. 400000000 and Up *3409-828* D Register at www.Toro.com. Original Instructions (EN)
- Page 2 This manual uses 2 words to highlight information. additional information, contact an Authorized Service Important calls attention to special mechanical Dealer or Toro Customer Service and have the model information and Note emphasizes general information and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Maintaining the Tires ........41 Inspecting the Steering and Suspension Components ..........41 Safety ............... 4 Adjusting the Front Wheel Toe-in ...... 42 Safe Operating Practices........4 Changing the Transaxle Fluid ......43 Supervisor’s Responsibilities......4 Brake Maintenance ..........43 Before Operating .......... -
Page 4: Safety
Before Operating Safety • This machine is designed to carry only you, the operator, and 1 passenger in the seat provided Improper use or maintenance by the operator or owner by the manufacturer. Never carry any other can result in injury. To reduce the potential for injury, passengers on the machine. - Page 5 injury or death. Drive carefully. To prevent tipping stop and inspect for damage. Repair all damage or loss of control, take the following precautions: before resuming operation. – Use extreme caution, reduce speed, and • Lightning can cause severe injury or death. If maintain a safe distance around sand traps, lightning is seen or thunder is heard in the area, do ditches, creeks, ramps, any unfamiliar areas,...
- Page 6 Contact an Authorized Toro • Decrease the speed of the machine if the Service Distributor for more details.
- Page 7 • machine, avoid sudden speed changes, which When operating with a heavy load in the cargo may initiate tipping or rolling of the machine. Do box, reduce your speed and allow for sufficient not slam on the brakes when rolling backward, as braking distance.
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Page 8: Handling And Servicing Batteries
– Call Poison Control and get medical attention • If major repairs are ever needed or assistance is immediately. required, contact an Authorized Toro Distributor. • When not filling the batteries, keep the battery • To ensure optimum performance and safety, vent caps tight on the batteries. -
Page 9: Safety And Instructional Decals
Such use could void the product warranty of The Toro® Company. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. - Page 10 decal120-9570 120-9570 1. Warning—stay away from moving parts, keep all guards and shields in place. decal131-8412 131-8412 1. Horn 5. Off 2. Forward 6. On 3. Neutral 7. Turning on—1) Sit in the driver's seat; 2) Disengage the parking brake; 3) Turn the key switch to the start position;...
- Page 11 decal131-8527 131-8527 2. Eco mode 1. Performance mode decal131-8414 131-8414 1. Warning—read the 3. Tipping hazard—drive Operator's Manual. slowly across or up slopes; take turns slowly; do not exceed speeds of 25 kph (16 mph); drive slowly when hauling cargo; drive slowly on uneven terrain.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. Operator's Manual Safety training material Registration card... -
Page 13: Reading The Manual And Viewing The Safety Training Material
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Safety Training Material No Parts Required Parts needed for this procedure: Procedure Operator's Manual Check the water level in the batteries before Safety training material operating the machine; refer to Checking the Water Level of the Batteries (page 36). -
Page 14: Product Overview
Product Overview g034154 Figure 4 1. Hood latch 3. Cargo box 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-box lever g034544 Figure 5 1. Passenger handhold 3. Rear cargo-box-accessory mount 2. Parking-brake lever 4. Trailer hitch... -
Page 15: Controls
Controls g034161 Figure 6 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button (International models only) 10. USB power point 5. Gear-shift selector 11. Status-indicator light 6. Key switch Accelerator Pedal Brake Pedal Use the accelerator pedal... - Page 16 Parking-Brake Lever Direction Selector The direction selector is located to the left of the The parking-brake lever is located on the control parking-brake lever. The direction selector has 3 panel (Figure positions: F , and N (Figure ORWARD EVERSE EUTRAL Whenever you shut off the machine, engage the parking brake to prevent the machine from accidental Note:...
- Page 17 Key Switch Status-Indicator Light The key switch (Figure 6), is used to run and shut The status-indicator light is located to the right of the off the machine, and has 2 positions: O and O parking-brake lever on the control panel (Figure Rotate the key clockwise to the O position to operate...
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Page 18: Specifications
Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 19: Operation
Operation CAUTION If a load is concentrated near the back of the Note: Determine the left and right sides of the cargo box when you release the latches, the machine from the normal operating position. box may unexpectedly tip open, injuring you or bystanders. - Page 20 Raising the Cargo Box to the Opening the Tailgate Service Position Ensure that the cargo box is down and latched. Pull the lever on left, inside of the cargo box Using both hands, raise the tailgate using the toward you and lift the cargo box up (Figure 11).
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Page 21: Using The Rear Cargo Box Accessory Mount
Closing the Tailgate Using the Rear Cargo Box Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo box of the machine, some of the material that you unloaded Use the rear cargo box accessory mount to attach may have lodged in the hinge area of the tailgate. -
Page 22: Performing Pre-Starting Checks
Performing Pre-Starting Understanding and Using the Battery System Checks Service Interval: Before each use or daily Check the Understanding Deep-Cycle following items each time you begin using the machine for the day: Batteries • Ensure that the batteries are charged before using The machine contains 8 deep-cycle, lead-acid the machine;... - Page 23 After the break-in period, the battery maintains a high capacity for many cycles. The number of cycles that a battery performs depends on the following: • Battery maintenance—improper maintenance severely reduces the life of the batteries. • Depth of discharge between charge cycles—the deeper the batteries are discharged on a regular basis between charges, the shorter the service life the batteries will have.
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Page 24: Stopping The Machine
Stopping the Machine When only the second bar from the left remains on the battery-discharge indicator, it is a good time to charge (Figure 19). Important: When stopping the machine on an incline, use the service brakes to stop the machine and engage the parking brake to hold the machine in place. -
Page 25: Loading The Cargo Box
Loading the Cargo Box See the following table for load volume limits with various materials: Use the following guidelines when loading the cargo Material Density Maximum Cargo box and operating the machine: Box Capacity (on level ground) • Observe the weight capacity of the machine and limit the weight of the load that you carry in the Gravel, dry 1522 kg/m... -
Page 26: Towing The Machine
Towing a Trailer The machine is capable of pulling trailers. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either the machine or the trailer can cause poor performance or damage to the brakes, axle, motor, transaxle, steering, suspension, body structure, or tires. -
Page 27: Maintenance
Maintenance Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service... -
Page 28: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check brake and parking brake operation. Check gear shift/neutral operation. Check the water level of the batteries. Check brake-fluid level. -
Page 29: Pre-Maintenance Procedures
Pre-Maintenance off the ground, with the rear axle supported on jack stands. Procedures • The lifting point at the front of the machine is at the front of the frame behind the towing tongue (Figure 22). Maintaining the Machine under Special Operating Conditions If the machine is subjected to any of the conditions listed below, maintenance should be performed twice... -
Page 30: Accessing The Hood
Accessing the Hood Raising and Lowering the Seat Assembly Raising the hood To raise the seat assembly, push the seat assembly Lift up the handle of the rubber latches at each forward until it rests on the steering wheel (Figure 25). -
Page 31: Removing The Seat Assembly
Removing the Seat Lubrication Assembly Greasing the Machine Push the seat assembly forward to the raised position (Figure 25). Service Interval: Every 100 hours/Yearly (whichever Slide the seat assembly to the side out of the comes first)—Grease the bearings pins, and lift the seat assembly upward (Figure and bushings. -
Page 32: Greasing The Front Wheel Bearings
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 30). - Page 33 Greasing the Wheel Bearings Remove the outboard bearing and bearing race from the hub (Figure 34). g192347 Figure 33 1. Spindle 2. Hub and rotor assembly g033050 Wipe clean the spindle with a rag. Figure 34 Repeat steps through to the hub and rotor at 1.
- Page 34 Installing the Hub and Rotor Apply a light coat of the specified grease to the spindle (Figure 35). g192345 Figure 36 g192344 1. Cotter pin 3. Dust cap Figure 35 2. Nut retainer 1. Nut retainer 4. Outer bearing 2. Spindle nut 5.
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Page 35: Electrical System Maintenance
The posts and clamps should have a the Cargo Box to the Service Position (page 20). bright, metallic shine. WARNING Apply a light coating of Toro battery-terminal protector. Battery terminals or metal tools could short against metal components causing sparks. Charging the Batteries Sparks can cause the battery gases to explode, resulting in personal injury. - Page 36 Connect a 16 gauge (or larger diameter), Refer to the following table and Figure 37 2.5 m (8.2 ft) or shorter charger cord to the information on the meanings of the varying colors of charging receptacle on the machine (Figure 37).
- Page 37 Raising and Lowering the Seat Assembly Disconnecting the Batteries (page 30). Raise the cargo bed, turn the key switch to the Connect your Toro water hand pump to the position, and remove the key. water-fill port (Figure 39). Disconnect the main negative-battery cable...
- Page 38 40). Torque the nuts securing all of the battery cables until the retainer securely grips the battery. Coat the battery terminals with Toro battery-terminal protector. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals.
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Page 39: Replacing The Fuses
12 V power supply, or at a minimum, blow the machine (Figure 41). fuse. Optional lift kit—open 15 A Always use the specified Toro LED bulb to Main power 10 A prevent this issue. Horn—optional (standard on 30 A International models only) - Page 40 Note: with the slots in the headlight housing (Figure Ensure the adjustment posts are lined up 42). with the holes in the mounting bracket behind the bumper. Secure lamp assembly by turning it 1/4 turn clockwise (Figure 42). Secure the headlight assembly with the speed clips that you removed in step 4.
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Page 41: Drive System Maintenance
Inspecting the Steering and Drive System Suspension Components Maintenance Service Interval: Every 100 hours—Inspect the steering and suspension for loose Maintaining the Tires or damaged components. Service Interval: Every 100 hours—Check the With the steering wheel at the centered position condition of the tires and rims. -
Page 42: Adjusting The Front Wheel Toe-In
Measure the toe-in with the wheels facing straight ahead. Adjust the riding height to the desired position by performing the following procedure: Using Toro Tool No. 6010, rotate the collar on the shock absorber to change the spring pre-load (Figure 46). -
Page 43: Changing The Transaxle Fluid
Changing the Transaxle Brake Maintenance Fluid Checking the Parking Brake Service Interval: Every 100 hours Engage the parking brake by pulling the Every 800 hours/Yearly (whichever comes first) parking-brake lever toward you, until you feel Fluid Type: SAE 10W-30 (API service SJ or higher) tension. -
Page 44: Checking The Brake-Fluid Level
43). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your Authorized Toro Service Dealer for assistance. Checking the Brake-Fluid Level g002136 Figure 52 Service Interval: Before each use or daily Check the 1. -
Page 45: Changing The Brake Fluid
Changing the Brake Fluid Chassis Maintenance Service Interval: Every 1,000 hours Adjusting the Cargo-Box Contact your authorized Authorized Toro Service Dealer. Latches If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the machine. -
Page 46: Cleaning
Cleaning Washing the Machine Wash the machine as needed. Use water alone or with a mild detergent. You may use a rag when washing the machine; however, the hood will lose some of its luster. Important: Pressurized water is not recommended when washing the machine. -
Page 47: Storage
Storage After fully charging the batteries, fill the batteries with distilled or deionized water before storing; refer to Adding Distilled or Deionized Water to Park the machine on a level surface, engage the the Batteries (page 37). parking brake, shut off the machine, and remove the key. -
Page 48: Troubleshooting
1. None illuminated. The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Toro Service Dealer. The machine-status light flashed 2 times. 1. The parking brake is engaged while in 1. Disengage the parking brake. - Page 49 O position, and check for normal operation. The machine-status light flashed 12 times. 1. A controller-configuration fault 1. Contact your Authorized Toro Service occurred. Dealer. The machine-status light flashed 13 times. 1. An internal-software fault occurred. 1. Contact your Authorized Toro Service Dealer.
- Page 50 Notes:...
- Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.