Toro Workman GTX Operator's Manual
Electric utility vehicle
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- Service manual (187 pages) ,
- Operator's manual (60 pages) ,
- Installation instructions manual (8 pages)
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Summary of Contents for Toro Workman GTX
- Page 1 Form No. 3442-916 Rev A Workman ® GTX Electric Utility Vehicle Model No. 07410—Serial No. 407400000 and Up *3442-916* Register at www.Toro.com. Original Instructions (EN)
- Page 2 • Warning indicates a potentially hazardous Whenever you need service, genuine Toro parts, or situation which, if not avoided, could result in additional information, contact an Authorized Service death or serious injury.
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Page 3: Table Of Contents
Contents Replacing the Fuses ......... 39 Maintaining the Headlights ....... 39 Drive System Maintenance ........40 Safety ............... 4 Maintaining the Tires ........40 General Safety ........... 4 Inspecting the Steering and Suspension Safety and Instructional Decals ......5 Components ..........41 Setup ................ -
Page 4: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal99-7345 99-7345 1. Warning—read the Operator's Manual. 2. Warning—do not touch the hot surface. 3. - Page 6 decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. decal131-8414 2. The battery is almost 4. Charger fault; refer to the 131-8414 charged. charger manual for the fault codes. 1. Warning—read the 3. Tipping hazard—drive Operator's Manual. slowly across or up slopes;...
- Page 7 200 LBS 1500 LBS 91 KG 680 KG 137-9984 decal137-9984 137-9984 1. Do not exceed a tongue 2. Do not exceed a transport weight of 91 kg (200 lb). load of 680 kg (1,500 lb). decal131-8527 131-8527 1. Performance mode 2.
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Page 8: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –... -
Page 9: Burnishing The Brakes
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Registration card Check the water level in the batteries before Predelivery Inspection Form you operate the machine; refer to Checking the Certificate of Quality Water Level of the Batteries (page... -
Page 10: Product Overview
Product Overview g034154 Figure 4 1. Hood latch 3. Cargo bed 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-bed lever g034544 Figure 5 1. Passenger handhold 3. Rear cargo-bed-accessory mount 2. Parking-brake lever 4. Trailer hitch... -
Page 11: Controls
Controls Control Panel g034161 Figure 6 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button 10. USB power point 5. Gear-shift selector 11. Status-indicator light 6. Key switch Accelerator Pedal Brake Pedal Use the accelerator pedal... - Page 12 Parking-Brake Lever Direction Selector The parking-brake lever is located on the control The direction selector is located to the left of the panel (Figure parking-brake lever. The direction selector has 3 positions: F , and N (Figure ORWARD EVERSE EUTRAL Whenever you shut off the machine, engage the parking brake to prevent the machine from accidentally Note:...
- Page 13 Key Switch Status-Indicator Light Use the key switch (Figure 6), to run and shut off the The status-indicator light is located to the right of the machine. parking-brake lever on the control panel (Figure The key switch has 2 positions: O and O .
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Page 14: Specifications
**Installing non-standard batteries may reduce the cargo-bed capacity. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 15: Before Operation
Operation section (if applicable) in the Important: Do not exceed the maximum air Installation Instructions. Visit www.Toro.com for your pressure indicated on the sidewall of the tire. instructions or scan the QR code (if applicable) on your attachment. -
Page 16: Understanding And Using The Battery System
Understanding and Using After the break-in period, the battery maintains a high capacity for many cycles. The number of cycles that a the Battery System battery performs depends on the following: • Battery maintenance—improper maintenance severely reduces the life of the batteries. Understanding Deep-Cycle •... -
Page 17: Breaking In A New Machine
Using the Battery System If you continue to use the machine with only 2 bars remaining, bars 1 and 2 alternately flash. When your batteries are fully charged, the tenth Important: When only the second bar from the bar (far right) illuminates on the battery-discharge left remains on the battery-discharge indicator, indicator (Figure... -
Page 18: During Operation
You and your passengers should remain seated • Use accessories and attachments approved by whenever the machine is moving. Keep your The Toro® Company only. hands on the steering wheel; your passengers should use the handholds provided. Keep arms Multi-Passenger Safety and legs within the machine body at all times. -
Page 19: Operating The Cargo Bed
ROPS if you will work next to drop-offs, near water, in rough terrain, or on a slope, which could result in a rollover. Contact an authorized Toro distributor for Operating the Cargo Bed more information. Slopes are a major factor related to loss-of-control... - Page 20 Raising the Cargo Bed to the Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 15). Service Position Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 15).
- Page 21 Opening the Tailgate Closing the Tailgate Ensure that the cargo bed is down and latched. If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of Using both hands, raise the tailgate using the the machine, some of the material that you unloaded ridge near the top of the tailgate (Figure...
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Page 22: Using The Rear Cargo Bed Accessory Mount
Using the Rear Cargo Bed Stopping the Machine Accessory Mount Important: When stopping the machine on an incline, use the service brakes to stop the Use the rear cargo bed accessory mount to attach machine and engage the parking brake to hold the accessories to the rear of the machine. -
Page 23: After Operation
After Operation • Whenever possible, secure the load by binding it to the cargo bed so that it does not shift. • When transporting liquids, use caution when After Operation Safety driving the machine uphill or downhill, when suddenly changing speed or stopping, or when driving over rough surfaces. -
Page 24: Towing The Machine
The machine is capable of pulling trailers. Tow hitches are available for the machine, contact your authorized 1. Rear tie-down points Toro distibutor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either... -
Page 25: Maintenance
Such use • Do not charge the batteries while servicing the could void the product warranty of The Toro® machine. Company. Recommended Maintenance Schedule(s) Maintenance Service... -
Page 26: Daily Maintenance Checklist
• Change the brake fluid. Every 1,000 hours Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. -
Page 27: Maintaining The Machine Under Special Operating Conditions
Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions •... -
Page 28: Lifting The Machine
Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g034407 Figure 24 •... -
Page 29: Raising And Lowering The Seat Assembly
Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 26). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 26). -
Page 30: Installing A Bench Cushion
Lubrication Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 31). - Page 31 g192347 Figure 34 1. Spindle 2. Hub and rotor assembly g033047 Figure 32 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake Repeat steps through to the hub and rotor at 3/4 inch) assembly) the other side of the machine.
- Page 32 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 35). spindle (Figure 36). g192344 Figure 36 g033050 1. Nut retainer 4.
- Page 33 g192345 Figure 37 1. Cotter pin 3. Dust cap 2. Nut retainer Install the cotter pin and bend each legs around the retainer (Figure 37). Install the dust cap onto the hub (Figure 37). Repeat steps through for the hub and rotor at the other side of the machine.
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Page 34: Electrical System Maintenance
Electrical System – Keep children and pets away from the batteries and electrolyte. Maintenance • Electrolyte is poisonous. – Do not drink the electrolyte. Electrical System Safety – If electrolyte has been swallowed, have them drink large quantities of water immediately to •... -
Page 35: Maintaining The Batteries
The posts and clamps should have a Sparks can cause the battery gases to bright, metallic shine. explode, resulting in personal injury. Apply a light coating of Toro battery-terminal • When removing or installing the battery, protector. do not allow the battery terminals to touch any metal parts of the machine. - Page 36 Connect a 16 gauge (or larger diameter), Refer to the following table and Figure 38 2.5 m (8.2 ft) or shorter charger cord to the information on the meanings of the varying colors of charging receptacle on the machine (Figure 38).
- Page 37 Raising and Lowering the Seat Assembly to the Dump Position (page 19). (page 29). Raise the seat assembly to access the batteries; Connect your Toro water hand pump to the refer to Raising and Lowering the Seat Assembly water-fill port (Figure 40).
- Page 38 41). Torque the nuts securing all of the battery cables until the retainer securely grips the battery. Coat the battery terminals with Toro battery-terminal protector. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals.
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Page 39: Replacing The Fuses
Replacing the Fuses Maintaining the Headlights There are 4 fuses in the electrical system; the other Replacing the Headlight slots are open for options. They are located under the seat assembly behind a battery on the right side of Disconnect the batteries; refer to Disconnecting the machine (Figure... -
Page 40: Drive System Maintenance
Drive System Secure the headlight assembly with the speed clips that you removed in step 4. Maintenance Connect the electrical connector for the harness to the connector of the lamp assembly (Figure 43). Maintaining the Tires Adjust the headlights to direct the beams to the desired position, refer to Adjusting the Service Interval: Every 100 hours—Check the... -
Page 41: Inspecting The Steering And Suspension Components
2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. This allows the suspension to settle into the operating position. Adjusting the Camber Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your authorized Toro distributor. Important: Make the camber adjustments only if you are using a front attachment or if there is uneven tire wear. -
Page 42: Checking The Transaxle-Fluid Level
Adjusting the Front Wheel Toe-in Checking the Transaxle-Fluid Level Important: Before adjusting toe-in, ensure that the camber adjustment is as close to neutral as possible; refer to Adjusting the Camber (page 41). Service Interval: Every 100 hours—Check the transaxle-fluid level. Measure the distance between both of the front tires at the axle height at both the front and rear Park the machine on a level surface. -
Page 43: Changing The Transaxle Fluid
Changing the Transaxle Brake Maintenance Fluid Checking the Parking Brake Service Interval: Every 100 hours—Check the transaxle for leaks. Engage the parking brake by pulling the parking-brake lever toward you, until you feel Every 800 hours/Yearly (whichever comes tension. first)—Change the transaxle fluid. If you do not feel tension when pulling the Fluid Type: SAE 10W-30 (API service SJ or higher) parking-brake toward you within 11.4 to 16.5 cm... -
Page 44: Checking The Brake-Fluid Level
43). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your authorized Toro distributor for assistance. Checking the Brake-Fluid Level g002136 Figure 54 Service Interval: Before each use or daily Check the 1. -
Page 45: Replacing The Service And Parking-Brake Pads
Adjusting the Cargo-Bed Service Interval: Every 400 hours Latches Contact your authorized Toro distributor to inspect and possibly replace the service and parking-brake pads. If the cargo-bed latch is out of adjustment, the cargo bed vibrates up and down as you drive the machine. -
Page 46: Cleaning
Cleaning Washing the Machine Service Interval: Before each use or daily—Wash the machine. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine. -
Page 47: Storage
Storage Plug in the charger during storage to maintain full battery life. Important: If the machine cannot be Storage Safety plugged in during storage, fully charge the batteries at least once a month. The batteries • Shut off the machine, remove the key, and wait self-discharge over long periods of time, for all movement to stop before you leave the which may damage the batteries to the point... -
Page 48: Troubleshooting
1. None illuminated. The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Toro Service Dealer. The machine-status light flashed 2 times. 1. The parking brake is engaged while in 1. Disengage the parking brake. - Page 49 O position, and check for normal operation. The machine-status light flashed 12 times. 1. A controller-configuration fault 1. Contact your Authorized Toro Service occurred. Dealer. The machine-status light flashed 13 times. 1. An internal-software fault occurred. 1. Contact your Authorized Toro Service Dealer.
- Page 50 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 51 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.