Toro Workman GTX Series Operator's Manual
Efi utility vehicle with extended chassis
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- Operator's manual (60 pages) ,
- Installation instructions manual (8 pages) ,
- Installation instructions manual (8 pages)
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Summary of Contents for Toro Workman GTX Series
- Page 1 Form No. 3432-231 Rev B Workman ® GTX EFI Utility Vehicle with Extended Chassis Model No. 07042EX—Serial No. 403446001 and Up *3432-231* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 © 2020—The Toro® Company Contact us at www.Toro.com.
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Page 3: Table Of Contents
Contents Fuel System Maintenance ........38 Inspecting Fuel Lines and Connections..... 38 Replacing the Fuel Filter ........39 Safety ............... 4 Servicing the Carbon Canister ......39 General Safety ........... 4 Electrical System Maintenance ......40 Safety and Instructional Decals ......5 Electrical System Safety ........ -
Page 4: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal131-8410 131-8410 decal99-7345 99-7345 1. Fire hazard—shut off the engine before fueling. 1. - Page 6 200 LBS 1500 LBS 91 KG 680 KG 137-9984 decal137-9984 137-9984 decal131-8463 131-8463 1. Do not exceed a tongue 2. Do not exceed a transport weight of 91 kg (200 lb). load of 680 kg (1,500 lb). 1. Forward 3. Reverse 2.
- Page 7 decal138-3528 138-3528 EFI Models Only 1. Read the Operator’s 5. Spark plug air gap Manual before performing maintenance. 2. Engine intake/air filter 6. Engine oil 3. Fuel filter 7. Transmission fluid 4. Spark plug 8. Brake fluid decal138-3397 138-3397 EFI Models Only 1.
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Page 8: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –... -
Page 9: Burnishing The Brakes
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Engine owner's manual Check the engine-oil level before and after Registration card you first start the engine; refer to Checking the Predelivery Inspection Form Engine-Oil Level (page... -
Page 10: Product Overview
Product Overview Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g033921 Figure 4 1. Steering wheel 6. USB power point 2. Gear-shift indicator 7. Parking-brake lever 3. Gear-shift lever 8. Choke control 4. - Page 11 Key Switch Choke Control The key switch is located at the lower, right corner of The choke control is located on the control panel. Use the dash panel (Figure the choke to help start a cold engine by pulling the choke control outward (Figure 4).
- Page 12 Light Switch Fuel Gauge The light switch is located to the left of the steering The fuel gauge (Figure 9) is located on the fuel tank column (Figure 8). Use the light switch to illuminate in the filler cap, at the left side of the machine. The the headlights.
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Page 13: Specifications
High idle: 3,650 to 3,750 rpm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 14: Before Operation
Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Each Use/Daily procedures listed in Maintenance (page 24). -
Page 15: Adding Fuel
Adding Fuel Recommended Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with a cetane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. -
Page 16: During Operation
• • A break-in oil for the engine is not required. Before you start the machine, ensure that the Original engine oil is the same type specified for transmission is in neutral, the parking brake is regular oil changes. engaged, and you are in the operating position. •... - Page 17 Do not engage the • Use accessories and attachments approved by brakes suddenly when rolling rearward, as this The Toro® Company only. may cause the machine to overturn. Multi-Passenger Safety Loading and Dumping Safety •...
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Page 18: Operating The Cargo Bed
Operating the Cargo Bed Raising the Cargo Bed to the Dump Position WARNING A raised bed could fall and injure persons that are working beneath it. • Always use the prop rod to hold the bed up before working under the bed. g034019 Figure 13 •... - Page 19 Raising the Cargo Bed to the Opening the Tailgate Service Position Ensure that the cargo bed is down and latched. Pull the lever on left, inside of the cargo bed Using both hands, raise the tailgate using the toward you and lift the cargo bed up (Figure 13).
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Page 20: Using The Rear Cargo Bed Accessory Mount
Closing the Tailgate Using the Rear Cargo Bed Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded Use the rear cargo bed accessory mount to attach may have lodged in the hinge area of the tailgate. -
Page 21: Loading The Cargo Bed
Loading the Cargo Bed Material Density Maximum Cargo Bed Capacity (on level ground) Use the following guidelines when loading the cargo bed and operating the machine: Full Gravel, dry 1522 kg/m lb/ft • Observe the weight capacity of the machine and Gravel, wet 1922 kg/m (120... -
Page 22: Stopping The Machine
After Operation Disengage the parking brake. Slowly step on the accelerator pedal. Note: After Operation Safety If the engine is cold, press and hold the accelerator pedal about half-way down, and pull the choke knob out to the O position. Return General Safety the choke knob to the O position after the... -
Page 23: Towing The Machine
The machine is capable of pulling trailers. A tow hitch 1. Rear tie-down points is available for the machine. Contact your authorized Toro distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either... -
Page 24: Maintenance
Maintenance Maintenance Safety or its use may result in injury or death. Such use could void the product warranty of The Toro® • Do not allow untrained personnel to service the Company. machine. • Before you leave the operating position, do the following: –... -
Page 25: Recommended Maintenance Schedule(S)
• Complete all of the yearly maintenance procedures that are specified in the engine Yearly owner's manual. Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. - Page 26 WARNING Failing to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. CAUTION Only qualified and authorized personnel should maintain, repair, adjust, or inspect the machine. •...
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Page 27: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine-oil level. Check the transaxle-fluid level. -
Page 28: Pre-Maintenance Procedures
Pre-Maintenance Lifting the Machine Procedures DANGER The machine may be unstable when using Preparing the Machine for a jack. The machine could slip off the jack, injuring anyone beneath it. Maintenance • Do not start the machine while the machine Park the machine on a level surface. -
Page 29: Accessing The Hood
Removing the Bench Cushion Push the bench cushion forward to the raised position. Slide the cushion to the side, out of the pins, and lift the cushion upward (Figure 24). g034044 Figure 22 1. Rear lifting points Accessing the Hood Raising the Hood Lift up the handle of the rubber latches on each side of the hood... -
Page 30: Installing The Bench Cushion
Installing the Bench Lubrication Cushion Greasing the Machine Slide the bench cushion onto the pins and lower the cushion (Figure 25). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. -
Page 31: Greasing The Front Wheel Bearings
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 28). - Page 32 Greasing the Wheel Bearings Remove the outboard bearing and bearing race from the hub (Figure 32). g192347 Figure 31 1. Spindle 2. Hub and rotor assembly g033050 Wipe clean the spindle with a rag. Figure 32 Repeat steps through to the hub and rotor at 1.
- Page 33 Installing the Hub and Rotor Apply a light coat of the specified grease to the spindle (Figure 33). g192345 Figure 34 g192344 1. Cotter pin 3. Dust cap Figure 33 2. Nut retainer 1. Nut retainer 4. Outer bearing 2. Spindle nut 5.
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Page 34: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine, remove the key, and wait for all moving parts to stop before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. - Page 35 Replacing the Air-Cleaner Element Service Interval: Every 50 hours—Under special operating conditions (refer to Maintaining the Machine under Special Operating Conditions)—replace the air-cleaner element. Replace the air-cleaner element sooner if dirty or damaged. Every 100 hours—Under normal operating conditions—replace the air-cleaner element. Replace the air-cleaner element sooner if dirty or damaged.
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Page 36: Servicing The Engine Oil
Servicing the Engine Oil Engine-Oil Specifications Crankcase Capacity: 1.0 L (1.1 US qt) Oil Type: API service class SJ or higher detergent oil Viscosity: See the table below. g192771 g034082 Figure 38 Figure 37 Checking the Engine-Oil Level Service Interval: Before each use or daily Note: The machine is shipped with oil in the crankcase;... -
Page 37: Servicing The Spark Plug
Changing the Engine Oil Servicing the Spark Plug Service Interval: After the first 5 hours—Change the Checking and Replacing the Spark engine oil. Plug Every 50 hours—Under special operating conditions (refer to Maintaining the Machine Service Interval: Every 100 hours/Yearly (whichever under Special Operating Conditions)—change comes first) Replace the spark plug the engine oil. -
Page 38: Adjusting The High/Low Idle
Fuel System Install the spark-plug wire. Repeat steps through for the other spark Maintenance plug. Adjusting the High/Low Idle Inspecting Fuel Lines and Connections Lift the cargo bed and secure it with the prop rod. At the throttle cable housing, loosen the forward Service Interval: Every 400 hours/Yearly (whichever jam nut and tighten the rear jam nut to increase comes first) -
Page 39: Replacing The Fuel Filter
Replacing the Fuel Filter Servicing the Carbon Canister Service Interval: Every 400 hours/Yearly (whichever comes first) Park the machine on a level surface. Checking the Air Filter for the Engage the parking brake. Carbon Canister Shut off the engine and remove the key. Service Interval: After the first 50 hours Raise the bed and support it with the prop rod. -
Page 40: Electrical System Maintenance
Disconnecting the Battery Electrical System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Electrical System Safety Sparks can cause the battery gasses to • Disconnect the battery before repairing the explode, resulting in personal injury. machine. - Page 41 Removing the Battery Installing the Battery Disconnect the battery cables; refer to Install the battery as shown in Figure Disconnecting the Battery (page 40). Remove the battery as shown in Figure g034327 Figure 46 g034326 Connect the battery cables; refer to Connecting Figure 45 the Battery (page...
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Page 42: Replacing The Fuses
Connecting the Battery Replacing the Fuses Connect the battery as shown in Figure There are 5 fuses in the electrical system; the other slots are open for options. They are located beneath the seat assembly (Figure 48). Horn 30 A Main power 15 A Headlights... -
Page 43: Maintaining The Headlights
Maintaining the Headlights Secure the headlight assembly with the speed clips that you removed in step 4. Connect the electrical connector for the harness Replacing the Headlight to the connector of the lamp assembly (Figure Specification: See your Parts Catalog. 49). -
Page 44: Drive System Maintenance
Inspecting the Steering and Drive System Suspension Components Maintenance Service Interval: Every 100 hours—Inspect the steering and suspension for loose Maintaining the Tires or damaged components. Service Interval: Every 100 hours—Check the With the steering wheel at the centered position condition of the tires and rims. -
Page 45: Adjusting The Front Wheel Alignment
2. Tire center line—front Adjusting the Camber If the measurement does not fall within 0 to Owner provided tools: spanner wrench, Toro Part 6 mm (0 to 1/4 inch), loosen the jam nuts at the No. 132-5069; refer to your Authorized Service... -
Page 46: Checking The Transaxle-Fluid Level
Checking the Changing the Transaxle Transaxle-Fluid Level Fluid Service Interval: Every 100 hours Service Interval: Every 800 hours/Yearly (whichever comes first) Fluid Type: SAE 80W-90 (API MT-1) or SAE 80W-90 (API GL-5) Fluid Type: SAE 80W-90 (API MT-1) or SAE 80W-90 (API GL-5) Park the machine on a level surface. -
Page 47: Checking The Neutral Gear-Shift Position
Checking the Neutral Adjusting the Neutral Gear-Shift Position Gear-Shift Position Loosen the jam nuts on the gear-shift cable and Service Interval: Every 100 hours adjust them as necessary (Figure 57). When performing routine maintenance and/or engine diagnostics, shift the transaxle into N . -
Page 48: Maintaining The Primary Drive Clutch
Maintaining the Primary Reducing the Top Speed Drive Clutch CAUTION Service Interval: Every 400 hours/Yearly (whichever The dust in the clutch will become airborne comes first) and could damage your eyes or you could inhale it, causing breathing difficulties. CAUTION Wear safety goggles and a dust mask or The dust in the clutch will become airborne other eye and respiratory protection when... -
Page 49: Cooling System Maintenance
Cooling System Important: Ensure that the X is placed back in the original location. Maintenance Torque the bolts to 179 to 228 N∙m (132 to 168 in-lb). Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. •... -
Page 50: Brake Maintenance
Brake Maintenance Verify that the parking brake is adjusted to the proper tension; refer to Checking the Parking Brake (page 50). Checking the Parking Brake Note: If you cannot adjust the parking brake to the required tension, the brake pads may Engage the parking brake by pulling the be worn and need to be replace. -
Page 51: Inspecting The Brakes
Figure 62 Service Interval: Every 1,000 hours 1. Brake-fluid reservoir 2. Minimum line Contact your authorized Toro distributor. If the fluid level is low, perform the following: Clean the area around the reservoir cap and remove the cap (Figure 61). -
Page 52: Belt Maintenance
Belt Maintenance Replacing the Drive Belt Raise the cargo bed; refer to Raising the Cargo Bed to the Dump Position (page 18). Servicing the Drive Belt Shift the transmission into the N position, EUTRAL engage the parking brake, rotate the key switch Checking the Drive Belt to the O position, and remove the key. -
Page 53: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Service Interval: Before each use or daily—Wash the machine. If the cargo-bed latch is out of adjustment, the cargo Wash the machine as needed using water alone bed vibrates up and down as you drive the machine. or with a mild detergent. -
Page 54: Storage
Change the engine oil; refer to Servicing the Paint all scratched or bare metal surfaces Engine Oil (page 36). with paint available from your authorized Toro Check the tire pressure; refer to Checking the distributor. Tire Pressure (page 14). - Page 55 Notes:...
- Page 56 Notes:...
- Page 57 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 58 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 59 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.