Toro Workman GTX Operator's Manual
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Toro Workman GTX Operator's Manual

Electric utility vehicle
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Original Instructions (EN)
Workman
®
Vehicle
Model No. 07041—Serial No. 401061654 and Up
Model No. 07043—Serial No. 401160341 and Up
Model No. 07131TC—Serial No. 400000000 and Up
Model No. 07139—Serial No. 400000000 and Up
Model No. 07139TC—Serial No. 400000000 and Up
Form No. 3416-503 Rev C
GTX Electric Utility
*3416-503* C

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Summary of Contents for Toro Workman GTX

  • Page 1 Model No. 07041—Serial No. 401061654 and Up Model No. 07043—Serial No. 401160341 and Up Model No. 07131TC—Serial No. 400000000 and Up Model No. 07139—Serial No. 400000000 and Up Model No. 07139TC—Serial No. 400000000 and Up *3416-503* C Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Table Of Contents

    Contents Maintaining the Batteries ........36 Replacing the Fuses ......... 40 Maintaining the Headlights ....... 40 Safety ............... 4 Drive System Maintenance ........42 General Safety ........... 4 Maintaining the Tires ........42 Before Operation Safety ........4 Adjusting the Front Wheel Alignment ....42 During Operation Safety ........

  • Page 4: Safety

    Safety • Know how to stop the machine and shut off the motor quickly. • Check that all safety devices and decals are in Improper use or maintenance by the operator or place. Repair or replace all safety devices and owner can result in injury.

  • Page 5: Multi-Passenger Safety

    • It can take longer to stop the machine on wet a rollover. Contact an authorized Toro distributor for surfaces than on dry surfaces. To dry out wet more information.

  • Page 6: Loading And Dumping Safety

    of the machine to prevent the load from shifting. Take extra care when hauling loads that shift easily (e.g., liquids, rock, sand, etc.). • Avoid stopping on a slope, especially with a load. Stopping while going down a slope takes longer than stopping on level ground.

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-7739 115-7739 1. Falling, crushing hazard, bystanders—no riders on machine decal99-7345 99-7345 1.
  • Page 8 decal131-8414 131-8414 decal131-8412 131-8412 1. Warning—read the 3. Tipping hazard—drive 1. Horn 5. Off Operator's Manual. slowly across or up slopes; take turns slowly; do not 2. Forward 6. On exceed speeds of 25 kph 3. Neutral 7. Turning on—1) Sit in the (16 mph);...
  • Page 9 decal131-8527 131-8527 2. Eco mode 1. Performance mode decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. 2. The battery is almost 4. Charger fault; refer to the decal131-8551 charged. charger manual for the 131-8551 fault codes. 1.

  • Page 10: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –...

  • Page 11: Burnishing The Brakes

    Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Engine owner's manual Check the water level in the batteries before Registration card you operate the machine; refer to Checking the Predelivery Inspection Form Water Level of the Batteries (page...

  • Page 12: Product Overview

    Product Overview g034154 Figure 4 1. Hood latch 3. Cargo bed 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-bed lever g034544 Figure 5 1. Passenger handhold 3. Rear cargo-bed-accessory mount 2. Parking-brake lever 4. Trailer hitch...

  • Page 13: Controls

    Controls Control Panel g034161 Figure 6 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button (International models only) 10. USB power point 5. Gear-shift selector 11. Status-indicator light 6.

  • Page 14: Direction Selector

    Parking-Brake Lever Direction Selector The direction selector is located to the left of the The parking-brake lever is located on the control parking-brake lever. The direction selector has 3 panel (Figure positions: F , and N (Figure ORWARD EVERSE EUTRAL Whenever you shut off the engine, engage the parking brake to prevent the machine from accidentally Note:...

  • Page 15: Key Switch

    Key Switch Status-Indicator Light Use the key switch (Figure 6), to run and shut off the The status-indicator light is located to the right of the machine. parking-brake lever on the control panel (Figure The key switch has 2 positions: O and O .

  • Page 16: Specifications

    Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 17: Operation

    Operating the Cargo Bed Operation Note: Determine the left and right sides of the Raising the Cargo Bed to the machine from the normal operating position. Dump Position CAUTION WARNING A raised bed full of material without the proper A raised bed could fall and injure persons that safety support may lower unexpectedly.
  • Page 18 Raising the Cargo Bed to the Service Position Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 11). Pull prop rod into the service position detent slot to secure the bed for maintenance (Figure 12).
  • Page 19 Opening the Tailgate Closing the Tailgate Ensure that the cargo bed is down and latched. If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of Using both hands, raise the tailgate using the the machine, some of the material that you unloaded ridge near the top of the tailgate (Figure...

  • Page 20: Using The Rear Cargo Bed Accessory Mount

    Using the Rear Cargo Bed Performing Daily Accessory Mount Maintenance Use the rear cargo bed accessory mount to attach Before starting the machine each day, perform accessories to the rear of the machine. the Each Use/Daily procedures listed in Daily Maintenance Checklist (page 27).

  • Page 21: Understanding And Using The Battery System

    Understanding and Using After the break-in period, the battery maintains a high capacity for many cycles. The number of cycles that a the Battery System battery performs depends on the following: • Battery maintenance—improper maintenance severely reduces the life of the batteries. Understanding Deep-Cycle •...
  • Page 22 Using the Battery System If you continue to use the machine with only 2 bars remaining, bars 1 and 2 alternately flash. When your batteries are fully charged, the tenth Important: When only the second bar from the bar (far right) illuminates on the battery-discharge left remains on the battery-discharge indicator, indicator (Figure...

  • Page 23: Stopping The Machine

    Stopping the Machine Loading the Cargo Bed Important: Use the following guidelines when loading the cargo When stopping the machine on bed and operating the machine: an incline, use the service brakes to stop the machine and engage the parking brake to hold the •...

  • Page 24: Transporting The Machine

    Refer to the following table for load volume limits with various materials: Material Density Maximum Cargo Bed Capacity (on level ground) Gravel, dry 1522 kg/m Full lb/ft Gravel, wet 1922 kg/m (120 3/4 Full lb/ft Sand, dry 1442 kg/m Full lb/ft Sand, wet 1922 kg/m...

  • Page 25: Towing The Machine

    Contact your Authorized Toro Distributor for details. WARNING When hauling cargo or towing a trailer, do not overload your machine or trailer.

  • Page 26: Maintenance

    Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link. WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders.

  • Page 27: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check brake and parking brake operation. Check gear shift/neutral operation. Check the water level of the batteries. Check brake-fluid level.

  • Page 28: Pre-Maintenance Procedures

    Do not work under a raised bed without the proper • If major repairs are ever necessary or assistance bed safety support in place. is required, contact an authorized Toro distributor. • Ensure that all hydraulic-line connectors are tight •...

  • Page 29: Lifting The Machine

    Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g034407 Figure 25 •...

  • Page 30: Accessing The Hood

    Accessing the Hood Raising and Lowering the Seat Assembly Raising the Hood To raise the seat assembly, push the seat assembly Lift up the handle of the rubber latches on each forward until it rests on the steering wheel (Figure 27).

  • Page 31: Removing The Seat Assembly

    Removing the Seat Lubrication Assembly Greasing the Machine Push the seat assembly forward to the raised position (Figure 27). Service Interval: Every 100 hours/Yearly (whichever Slide the seat assembly to the side out of the comes first)—Grease the bearings pins, and lift the seat assembly upward (Figure and bushings.

  • Page 32: Greasing The Front Wheel Bearings

    Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 32).
  • Page 33 Greasing the Wheel Bearings Remove the outboard bearing and bearing race from the hub (Figure 36). g192347 Figure 35 1. Spindle 2. Hub and rotor assembly g033050 Wipe clean the spindle with a rag. Figure 36 Repeat steps through to the hub and rotor at 1.
  • Page 34 Installing the Hub and Rotor Apply a light coat of the specified grease to the spindle (Figure 37). g192345 Figure 38 g192344 1. Cotter pin 3. Dust cap Figure 37 2. Nut retainer 1. Nut retainer 4. Outer bearing 2. Spindle nut 5.

  • Page 35: Electrical System Maintenance

    Electrical System – Do not use an open flame to check the level or leakage of battery electrolyte. Maintenance – Wear proper eye, hand, and face protection. – Do not lean over the batteries at any time. Electrical System Safety –...

  • Page 36: Maintaining The Batteries

    Have Service Interval: Every 25 hours the machine serviced by an authorized Toro distributor before using it again. Ensure that all the battery caps are tight. Use a paper towel to clean the batteries.
  • Page 37 Connect a 16 gauge (or larger diameter), Refer to the following table and Figure 39 2.5 m (8.2 ft) or shorter charger cord to the information on the meanings of the varying colors of charging receptacle on the machine (Figure 39).
  • Page 38 Raising and Lowering the Seat Assembly to the Dump Position (page 17). (page 30). Raise the seat assembly to access the batteries; Connect your Toro water hand pump to the refer to Raising and Lowering the Seat Assembly water-fill port (Figure 41).
  • Page 39 42). Torque the nuts securing all of the battery cables until the retainer securely grips the battery. Coat the battery terminals with Toro battery-terminal protector. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals.

  • Page 40: Replacing The Fuses

    12 V power supply, or at a minimum, blow the Horn—optional (standard on 30 A fuse. International models only) Always use the specified Toro LED bulb to prevent this issue. CAUTION The bulbs become extremely hot when in operation. Handling a hot bulb can cause severe burns and personal injury.
  • Page 41 Note: with the slots in the headlight housing (Figure Ensure the adjustment posts are lined up 44). with the holes in the mounting bracket behind the bumper. Secure lamp assembly by turning it 1/4 turn clockwise (Figure 44). Secure the headlight assembly with the speed clips that you removed in step 4.

  • Page 42: Drive System Maintenance

    Owner provided tools: spanner wrench, Toro Part If the measurement does not fall within 0 to No. 132-5069; refer to your authorized Toro distributor. 6 mm (0 to 1/4 inch), loosen the jam nuts at the outer end of the tie rods (Figure 48).

  • Page 43: Checking The Transaxle-Fluid Level

    Changing the Transaxle Fluid Service Interval: Every 100 hours—Check the transaxle for leaks. Every 800 hours/Yearly (whichever comes first)—Change the transaxle fluid. Fluid Type: SAE 10W-30 (API service SJ or higher) Fluid Capacity: 0.66 L (0.7 US qt) g033219 Figure 48 Align a drain pan under the transaxle cover (Figure 50).

  • Page 44: Brake Maintenance

    Engage the parking brake by pulling the be worn and need to be replace. Contact your parking-brake lever toward you, until you feel Authorized Toro Service Dealer for assistance. tension. If you do not feel tension when pulling the Checking the Brake-Fluid parking-brake toward you within 11.4 to 16.5 cm...

  • Page 45: Inspecting The Brakes

    Replacing the Service and Parking-Brake Pads Service Interval: Every 400 hours Contact your authorized Authorized Toro Service Dealer to inspect and possibly replace the service and parking-brake pads. Changing the Brake Fluid g002136 Figure 53 Service Interval: Every 1,000 hours 1.

  • Page 46: Chassis Maintenance

    Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Wash the machine as needed. Use water alone or with a mild detergent. You may use a rag when If the cargo-bed latch is out of adjustment, the cargo washing the machine; however, the hood will lose bed vibrates up and down as you drive the machine.

  • Page 47: Storage

    Battery Storage Storage Charge the batteries fully before placing the Park the machine on a level surface, engage the machine into storage; refer to Charging the parking brake, shut off the machine, and remove Batteries (page 36). Plug the charger into a wall the key.

  • Page 48: Troubleshooting

    1. None illuminated. The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Toro Service Dealer. The machine-status light flashed 2 times. 1. The parking brake is engaged while in 1. Disengage the parking brake.
  • Page 49 O position, and check for normal operation. The machine-status light flashed 12 times. 1. A controller-configuration fault 1. Contact your Authorized Toro Service occurred. Dealer. The machine-status light flashed 13 times. 1. An internal-software fault occurred. 1. Contact your Authorized Toro Service Dealer.
  • Page 50 Notes:...
  • Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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