Toro Workman GTX Operator's Manual
Electric utility vehicle with extended chassis
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Also See for Workman GTX:
- Service manual (187 pages) ,
- Operator's manual (60 pages) ,
- Installation instructions manual (8 pages)
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Summary of Contents for Toro Workman GTX
- Page 1 Form No. 3442-968 Rev A Workman ® GTX Electric Utility Vehicle with Extended Chassis Model No. 07412EX—Serial No. 407700000 and Up *3442-968* Register at www.Toro.com. Original Instructions (EN)
- Page 2 • Warning indicates a potentially hazardous Whenever you need service, genuine Toro parts, or situation which, if not avoided, could result in additional information, contact an Authorized Service death or serious injury.
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Page 3: Table Of Contents
Contents Replacing the Fuses ......... 38 Maintaining the Headlights ....... 38 Drive System Maintenance ........39 Safety ............... 4 Maintaining the Tires ........39 General Safety ........... 4 Inspecting the Steering and Suspension Safety and Instructional Decals ......5 Components ..........40 Setup ................ -
Page 4: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-2047 115-2047 1. Warning—do not touch the hot surface. decal131-8414 131-8414 1. - Page 6 decal131-8527 131-8527 2. Eco mode 1. Performance mode 200 LBS 1500 LBS 91 KG 680 KG decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. 2. The battery is almost 4. Charger fault; refer to the charged. charger manual for the 137-9984 fault codes.
- Page 7 decal139-3338 139-3338 1. Read the Operator’s 5. Electric (10 A) Manual for fuse information. 2. Horn (30 A) 6. Headlights (10 A) 3. Electric relay (20 A) 7. USB power point (5 A) 4. Bed lift (15 A) decal139-4610 139-4610 1.
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Page 8: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –... -
Page 9: Burnishing The Brakes
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Registration card Check the water level in the batteries before Predelivery Inspection Form you operate the machine; refer to Checking the Certificate of Quality Water Level of the Batteries (page... -
Page 10: Product Overview
Product Overview Controls Become familiar with all the controls before you start and operate the machine. Control Panel g034161 Figure 4 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button 10. - Page 11 Parking-Brake Lever Direction Selector The parking-brake lever is located on the control The direction selector is located to the left of the panel (Figure parking-brake lever. The direction selector has 3 positions: F , and N (Figure ORWARD EVERSE EUTRAL Whenever you shut off the machine, engage the parking brake to prevent the machine from accidentally Note:...
- Page 12 Key Switch Status-Indicator Light Use the key switch (Figure 4), to run and shut off the The status-indicator light is located to the right of the machine. parking-brake lever on the control panel (Figure The key switch has 2 positions: O and O .
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Page 13: Specifications
**Installing non-standard batteries may reduce the cargo-bed capacity. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 14: Before Operation
Operation section (if applicable) in the Important: Do not exceed the maximum air Installation Instructions. Visit www.Toro.com for your pressure indicated on the sidewall of the tire. instructions or scan the QR code (if applicable) on your attachment. -
Page 15: Understanding And Using The Battery System
Understanding and Using After the break-in period, the battery maintains a high capacity for many cycles. The number of cycles that a the Battery System battery performs depends on the following: • Battery maintenance—improper maintenance severely reduces the life of the batteries. Understanding Deep-Cycle •... -
Page 16: Breaking In A New Machine
Using the Battery System If you continue to use the machine with only 2 bars remaining, bars 1 and 2 alternately flash. When your batteries are fully charged, the tenth Important: When only the second bar from the bar (far right) illuminates on the battery-discharge left remains on the battery-discharge indicator, indicator (Figure... -
Page 17: During Operation
You and your passengers should remain seated • Use accessories and attachments approved by whenever the machine is moving. Keep your The Toro® Company only. hands on the steering wheel; your passengers should use the handholds provided. Keep arms Multi-Passenger Safety and legs within the machine body at all times. -
Page 18: Operating The Cargo Bed
ROPS if you will work next to drop-offs, near water, in rough terrain, or on a slope, which could result in a rollover. Contact an authorized Toro distributor for Operating the Cargo Bed more information. Slopes are a major factor related to loss-of-control... - Page 19 Raising the Cargo Bed to the Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 13). Service Position Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 13).
- Page 20 Opening the Tailgate Closing the Tailgate Ensure that the cargo bed is down and latched. If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of Using both hands, raise the tailgate using the the machine, some of the material that you unloaded ridge near the top of the tailgate (Figure...
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Page 21: Using The Rear Cargo Bed Accessory Mount
Using the Rear Cargo Bed Stopping the Machine Accessory Mount Important: When stopping the machine on an incline, use the service brakes to stop the Use the rear cargo bed accessory mount to attach machine and engage the parking brake to hold the accessories to the rear of the machine. -
Page 22: After Operation
After Operation • Whenever possible, secure the load by binding it to the cargo bed so that it does not shift. • When transporting liquids, use caution when After Operation Safety driving the machine uphill or downhill, when suddenly changing speed or stopping, or when driving over rough surfaces. -
Page 23: Towing The Machine
The machine is capable of pulling trailers. Tow hitches are available for the machine, contact your authorized 1. Rear tie-down points Toro distibutor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either... -
Page 24: Maintenance
Such use • Do not charge the batteries while servicing the could void the product warranty of The Toro® machine. Company. Recommended Maintenance Schedule(s) Maintenance Service... -
Page 25: Daily Maintenance Checklist
• Change the brake fluid. Every 1,000 hours Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. -
Page 26: Maintaining The Machine Under Special Operating Conditions
Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions •... -
Page 27: Lifting The Machine
Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g034407 Figure 22 •... -
Page 28: Raising And Lowering The Seat Assembly
Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 24). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 24). -
Page 29: Installing A Bench Cushion
Lubrication Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor Lift the front of the machine and support it with jack stands. Remove the 4 lug nuts that secure the wheel to the hub (Figure 29). - Page 30 g192347 Figure 32 1. Spindle 2. Hub and rotor assembly g033047 Figure 30 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake Repeat steps through to the hub and rotor at 3/4 inch) assembly) the other side of the machine.
- Page 31 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 33). spindle (Figure 34). g192344 Figure 34 g033050 1. Nut retainer 4.
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Page 32: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 33: Maintaining The Batteries
Maintaining the Batteries • Electrolyte is poisonous. – Do not drink the electrolyte. Raise the seat assembly and raise the cargo bed – If electrolyte has been swallowed, have them before maintaining the batteries; refer to Raising and drink large quantities of water immediately to Lowering the Seat Assembly (page 28) Raising dilute the electrolyte, if possible. - Page 34 Removing a Bucket Seat (page 28). If the battery charger Apply a light coating of Toro battery-terminal is too hot, it may not charge properly. In cold protector. temperatures, it may take a longer for the batteries to charge.
- Page 35 Checking the Water Level of the Refer to the following table and Figure 36 information on the meanings of the varying colors of Batteries the charger-status light. Service Interval: Before each use or daily Charger-Status Light Table Park the machine on a level surface, engage the Charger-Status parking brake, shut off the machine, remove the Solid/Flashing...
- Page 36 Raising and Lowering the Seat Assembly Note: (page 28). The main battery cables are long when compared to battery-interconnect cables. Connect your Toro water hand pump to the water-fill port (Figure 38). g034412 Figure 39 g034255 Figure 38 Disconnect the main positive-battery cable (red) 1.
- Page 37 39). Torque the nuts securing all of the battery cables until the retainer securely grips the battery. Coat the battery terminals with Toro battery-terminal protector. Ensure that the rubber boots on each battery cable are securely seated over the battery terminals.
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Page 38: Replacing The Fuses
Replacing the Fuses Maintaining the Headlights There are 4 fuses in the electrical system; the other Replacing the Headlight slots are open for options. They are located under the seat assembly behind a battery on the right side of Disconnect the batteries; refer to Disconnecting the machine (Figure... -
Page 39: Drive System Maintenance
Drive System Secure the headlight assembly with the speed clips that you removed in step 4. Maintenance Connect the electrical connector for the harness to the connector of the lamp assembly (Figure 41). Maintaining the Tires Adjust the headlights to direct the beams to the desired position, refer to Adjusting the Service Interval: Every 100 hours—Check the... -
Page 40: Inspecting The Steering And Suspension Components
2 to 3 m (6 to 10 ft) and then straight forward to the original starting position. This allows the suspension to settle into the operating position. Adjusting the Camber Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your authorized Toro distributor. Important: Make the camber adjustments only if you are using a front attachment or if there is uneven tire wear. -
Page 41: Checking The Transaxle-Fluid Level
Adjusting the Front Wheel Toe-in Checking the Transaxle-Fluid Level Important: Before adjusting toe-in, ensure that the camber adjustment is as close to neutral as possible; refer to Adjusting the Camber (page 40). Service Interval: Every 100 hours—Check the transaxle-fluid level. Measure the distance between both of the front tires at the axle height at both the front and rear Park the machine on a level surface. -
Page 42: Changing The Transaxle Fluid
Changing the Transaxle Brake Maintenance Fluid Checking the Parking Brake Service Interval: Every 100 hours—Check the transaxle for leaks. Engage the parking brake by pulling the parking-brake lever toward you, until you feel Every 800 hours/Yearly (whichever comes tension. first)—Change the transaxle fluid. If you do not feel tension when pulling the Fluid Type: SAE 10W-30 (API service SJ or higher) parking-brake toward you within 11.4 to 16.5 cm... -
Page 43: Checking The Brake-Fluid Level
42). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your authorized Toro distributor for assistance. Checking the Brake-Fluid Level g002136 Figure 52 Service Interval: Before each use or daily Check the 1. -
Page 44: Replacing The Service And Parking-Brake Pads
Adjusting the Cargo-Bed Service Interval: Every 400 hours Latches Contact your authorized Toro distributor to inspect and possibly replace the service and parking-brake pads. If the cargo-bed latch is out of adjustment, the cargo bed vibrates up and down as you drive the machine. -
Page 45: Cleaning
Cleaning Washing the Machine Service Interval: Before each use or daily—Wash the machine. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine. -
Page 46: Storage
Storage Plug in the charger during storage to maintain full battery life. Important: If the machine cannot be Storage Safety plugged in during storage, fully charge the batteries at least once a month. The batteries • Shut off the machine, remove the key, and wait self-discharge over long periods of time, for all movement to stop before you leave the which may damage the batteries to the point... -
Page 47: Troubleshooting
Troubleshooting Machine-Status Light Flash Pattern Problem Possible Cause Corrective Action The machine-status light is always 1. The system is functioning properly. 1. None illuminated. The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Service Dealer. - Page 48 Problem Possible Cause Corrective Action The machine-status light flashed 11 times. 1. A motor-encoder fault occurred. 1. Check the motor-encoder (speed sensor) wiring. 2. Exceeded the maximum motor speed. 2. Turn the key switch to the O position, wait a few seconds, turn the key switch to the O position, and check for normal operation.
- Page 49 Notes:...
- Page 50 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 51 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.