Table of Contents
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Form No. 3359-770 Rev B
Workman
®
3200 & 4200
Liquid Cooled Gas Utility Vehicle
Model No. 07360—Serial No. 280000001 and Up
Model No. 07361—Serial No. 280000001 and Up
Model No. 07361TC—Serial No. 280000001 and Up
Model No. 07365—Serial No. 280000001 and Up
Register at www.Toro.com.
Original Instructions (EN)
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Table of Contents
Related Manuals for Toro 07360
Summary of Contents for Toro 07360
- Page 1 Workman ® 3200 & 4200 Liquid Cooled Gas Utility Vehicle Model No. 07360—Serial No. 280000001 and Up Model No. 07361—Serial No. 280000001 and Up Model No. 07361TC—Serial No. 280000001 and Up Model No. 07365—Serial No. 280000001 and Up Register at www.Toro.com.
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Towing Vehicle........... 33 Trailer Towing ............ 33 Hydraulic Control..........34 Introduction..............2 Maintenance............... 36 Safety ................4 Recommended Maintenance Schedule(s) ....36 Safe Operating Practices ........4 Service Interval Chart......... 37 Supervisor’s Responsibilities ......... 4 Heavy Duty Operation ........37 Before Operating .......... -
Page 4: Safety
• Operate the machine only after reading and understanding the contents of this manual. A New York, New York 10018 U.S.A. replacement manual is available by sending complete model and serial number to: The Toro® Company, Underwriters Laboratories 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420. -
Page 5: While Operating
illegible, or damaged, repair or replace it before passenger may not be expecting you to brake or turn operating the machine. and may not be ready. • Never overload your vehicle. Name plate (located • Always wear substantial shoes. Do not operate under middle of dash) shows load limits for vehicle. -
Page 6: Maintenance
Maximum engine speed is 3650 rpm. To • If the machine ever vibrates abnormally, stop assure safety and accuracy, have an Authorized Toro immediately, turn engine off, wait for all motion Distributor check maximum engine speed with a to stop and inspect for damage. -
Page 7: Sound Pressure Level
Sound Pressure Level Whole Body This unit does not exceed a vibration level of 0.5 m/s2 This unit has an equivalent continuous A-weighted at the posterior, based on measurements of identical sound pressure at the operator ear of: 88 dB(A), based machines per ISO 2631 procedures. - Page 8 93-6687 1. Do not step here. 93-9449 1. Read the Operator’s 3. Add grease (9 grease 93-7814 Manual. points). 1. Entanglement hazard, belt—stay away from moving parts. 2. Grease every 100 hours. 115-2320 1. Warning—do not operate 4. Engine—preheat 7. Temperature level 10.
- Page 9 106-2353 106-2355 1. Electrical power point 1. Slow 3. Transmission—third high; no fast speed 2. Fast 106-2377 1. Locked 8. Warning—read the Operator’s Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander’s a safe distance from the vehicle. 3. Unlocked 10.
- Page 10 110-2599 1. Warning—read the Operator’s Manual. 2. Fire hazard—stop the engine before fueling. 3. Tipping hazard—read the Operator’s Manual, do not operate this machine unless you are trained, use caution and drive slowly when driving on slopes, slow down and turn gradually, do not exceed 20 mph (32 kph), and drive slowly over rough terrain or when carrying a full or heavy load.
- Page 11 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
- Page 12 106-2384...
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Rear fender Bolts, 3/8 x 1–1/4 in Mount the rear fenders. Locknut, 3/8 Support plate Wheel nut Front wheel Mount the wheels. Wheel nut Rear wheel Steering wheel... -
Page 14: Install The Wheels
Install the Wheels Parts needed for this procedure: Wheel nut Front wheel Wheel nut Figure 3 Rear wheel 1. Fender Procedure 3. Secure rear of each tail light bracket to rear of 1. Remove lug nuts securing wheels to wheel brackets. frame brackets with a 5/16 x 1 in. -
Page 15: Install The Front Fenders
Install the Steering Wheel Install the Front Fenders Parts needed for this procedure: Parts needed for this procedure: Steering wheel Front fender Socket hex head bolt, #10 x 3/4” in. Washer Washer, .210 I.D. Foam seal Locknut, #10 Procedure Procedure 1. -
Page 16: Install The Rops
Install the ROPS Activate and Charge the Battery Parts needed for this procedure: Parts needed for this procedure: ROPS frame bolt, 1/2 x 3” in. Procedure Locknut, 1/2 If battery is not filled with electrolyte or activated, it must be removed from vehicle, filled with electrolyte Procedure and charged. - Page 17 Figure 10 1. Positive (+) cable Figure 9 6. Remove filler caps. Slowly add electrolyte to each 1. Battery cover 3. Battery base cell until level is up to fill ring. Install filler caps. 2. Knob Important: Do not overfill battery. Electrolyte will overflow onto other parts of the vehicle and 2.
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Page 18: Full Bed Removal
The full bed weighs approximately 325 pounds, so do not try to install or remove it by yourself. Full Bed Removal Use an overhead hoist or get the help of two or three other people. No Parts Required 6. Store cylinders in storage clips. Engage hydraulic lift lock lever on vehicle to prevent accidental extension Procedure of lift cylinders. -
Page 19: Product Overview
Product Overview The full bed weighs approximately 325 pounds, Controls so do not try to install or remove it by yourself. Use an overhead hoist or get the help of two or Note: Determine the left and right side of the machine three other people. -
Page 20: Gear Shift Lever
Worn or misadjusted brakes may result in personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must be adjusted or repaired. Gear Shift Lever Fully depress clutch pedal and move shift lever Figure 16 (Figure 16) into desired gear selection. -
Page 21: Light Switch
If oil level was low, but adding oil does not cause light to go out when engine is restarted, Ignition Switch turn engine off immediately and contact your local Toro distributor for assistance. The ignition switch (Figure 17), used to start and stop the engine, has three positions: OFF, RUN and START. -
Page 22: Specifications
130.38” w/full bed Optional (Figure 18). Overall Length 136.38” w/2/3 bed in rear mounting location Passenger Hand Hold Model 07360 – 1565 lbs. Base Weight (Dry Model 07361– 1895 lbs. w/o flatbed) On dashboard (Figure 19). Model 07365 –2030 lbs. -
Page 23: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to Check Crankcase Oil www.Toro.com for a list of all approved attachments and accessories. Service Interval: Before each use or daily After the first 50 hours Every 150 hours The engine is shipped with approximately 3.5 quarts... -
Page 24: Fill Fuel Tank
Add enough oil to raise level to FULL mark on dipstick. Fill Fuel Tank Fuel tank capacity is approximately 7 gallons. The Toro® Company Strongly Recommends The Use Of Fresh, Clean, Unleaded Regular Grade Figure 23 Gasoline In Toro Gasoline Powered Products. -
Page 25: Check Cooling System
Check Cooling System Note: Never Use Methanol, Gasoline Containing Methanol, Gasoline Containing More Than 10% Service Interval: Before each use or daily Ethanol, Gasoline Additives, or White Gas Because Engine Fuel System Damage Could Result. Capacity of cooling system is approximately 4 qts. 1. -
Page 26: Check Front Differential Oil
The transaxle reservoir is filled with Dexron IIl ATF. Check level before engine is first started and every 8 hours or daily, thereafter. Capacity of system is 7.5 qt. 1. Position the vehicle on a level surface. 2. Clean area around dipstick. 3. -
Page 27: Check Fan Belt Tension
• Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. • Check the front of the radiator. Remove any debris and clean the radiator screen. -
Page 28: Driving Vehicle
Important: Do not hold front wheels turned • ,If engine is hot – depress and hold the accelerator pedal about half way down while against the right or left stops for longer than cranking engine. 5 seconds. 6. Do not attempt to push or tow vehicle to get it •... -
Page 29: Operating Characteristics
1. Sit on operator’s seat and engage parking brake. The vehicle has special tires, low gear ratios, a locking Move shift lever to NEUTRAL position. differential, and other features that give it extra traction. These features add to the versatility of the vehicle but, Note: Engine will not crank if hydraulic lift lever they can also get you into dangerous situations. -
Page 30: Passengers
Passengers also make a minor accident worse. Driving head–on into a tree at slow speed can cause injury and damage, Whenever you have a passenger riding in the vehicle but, driving into a tree at high speed can destroy the make sure he or she is wearing the seat belt and holding vehicle and kill you and your passenger. -
Page 31: Tipovers
• If engine stalls or you lose headway on a hill, never attempt to turn vehicle around. The TORO WORKMAN is equipped with a roll bar, • Always back straight down a hill in reverse hip restraints, seat belts and hand hold. The ROPS gear. -
Page 32: Loading And Dumping
• Mounting wheel weights to rear wheels. side. This is especially true when turning if the load is on the outside of the turn. • Adding liquid ballast (calcium chloride) to rear tires. Never position heavy loads behind the rear axle. If the •... -
Page 33: Four Wheel Drive
Be extra careful when operating with the In case of emergency, the vehicle can be towed for a differential lock on, especially on steeper short distance. However, Toro does not recommend slopes. this as a standard procedure. • If the differential lock is on when making a... -
Page 34: Hydraulic Control
Workman, depending on your application. Contact This is the position which will lift the bed, rear hitch your Authorized Toro Distributor for details. attachment or apply pressure to quick coupler ”A”. When equipped with a tow hitch bolted onto rear axle This also allows return oil from Quick coupler ”B”... - Page 35 Important: If used with a hydraulic cylinder or pressure when the control lever is pushed forward or no attachment, the On position causes the oil locked in the ON position. flow to go over a relief valve which can damage the hydraulic system.
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Page 36: Maintenance
Maintenance If you leave the key in the ignition switch, Determine the left and right side of the machine from someone could accidently start the engine and the normal operating position. seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. -
Page 37: Service Interval Chart
Maintenance Service Maintenance Procedure Interval • Change the front differential oil. • Change the transaxle hydraulic fluid and filter, and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Clean the hydraulic strainer. • Change the brake fluid. •... -
Page 38: Premaintenance Procedures
Only qualified and authorized personnel shall be permitted to maintain, repair, adjust or inspect the vehicle. Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check level or leakage of fuel, battery electrolyte or coolant. Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. -
Page 39: Jacking Vehicle
Jacking Vehicle Lubrication Greasing Bearings and Bushings A vehicle on a jack may be unstable and slip off of the jack, injuring anyone beneath it. Service Interval: Every 100 hours • Do not start the vehicle while the vehicle is on a jack. - Page 40 Figure 45 Figure 42 Figure 46 Figure 43 Figure 44...
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Page 41: Engine Maintenance
Engine Maintenance Note: Cleaning of the used element is not recommended due to the possibility of damage to the filter media. General Air Cleaner 4. Inspect the new filter for shipping damage, checking Maintenance Practices the sealing end of the filter and the body. Important: Do not use a damaged element. -
Page 42: Replacing Spark Plugs
4. Set air gap between center and side of electrodes at .040”. Install correctly gapped spark plug and tighten plug to 18–22 ft–lb. If torque wrench is not used, tighten plug firmly. 5. Install spark plug wires. Figure 49 1. Engine oil filter 4. -
Page 43: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Fuel System Fuses The fuses for the machine’s electrical system are located Fuel Lines and Connections under the center of the dash panel. Service Interval: Every 400 hours/Yearly (whichever comes first) Every 1,000 hours/Every 2 years (whichever comes first) Check lines and connections every 400 hours or yearly, whichever comes first. -
Page 44: Jump Starting Vehicle
Jump Starting Vehicle is stored in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool. Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following Battery electrolyte contains sulfuric acid which... -
Page 45: Drive System Maintenance
Drive System 1. Move shift lever to Neutral position. 2. Remove clevis pins securing shift cables to transaxle Maintenance shift arms. Change Front Differential Oil Four Wheel Drive Only Service Interval: Every 800 hours 1. Position vehicle on a level surface, stop engine, engage parking brake and remove key from ignition switch. -
Page 46: Inspect Tires
Figure 57 1. Front of vehicle 3. Center to center distance 2. .12 ± .12 inch greater than rear of tire 2. Adjust the center–to–center distance as follows: Figure 56 • On the right front wheel, loosen the jam nuts at 1. -
Page 47: Cooling System Maintenance
Cooling System Maintenance Removing Debris From Engine Cooling System Service Interval: Before each use or daily (Clean more frequently in dirty conditions.) 1. Turn engine off. Clean engine area thoroughly of all debris. Figure 59 1. Turn buckle 2. Lift and remove radiator screen from front of radiator. - Page 48 If the engine has been running, the pressurized, hot coolant can escape and cause burns. • Do not open the radiator cap when the engine is running. • Allow engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning hand.
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Page 49: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting Belts Inspect Brakes Service Interval: After the first 8 hours Service Interval: Every 200 hours Every 200 hours Every 400 hours Visually inspect brakes for worn brake shoes after every Alternator belt 400 hours of operation. 1. -
Page 50: Controls System Maintenance
The governor is preset at the factory to a maximum engine speed of 3650 rpm. If the speed is not correct, refer to the Workman Service Manual or contact your authorized Toro Dealer/Distributor for assistance. Figure 66 1. Accelerator cable... -
Page 51: Adjusting Brake Pedal
Note: The brake master cylinder must relieve pressure when properly adjusted. Figure 67 Figure 69 1. .200 — .350 inch Clearance 1. Accelerator pedal 3. Clutch pedal 2. Brake pedal Adjusting Brake Pedal Adjusting Clutch Pedal Service Interval: Every 200 hours (Front hood can be removed to ease adjustment.) Service Interval: Every 200 hours 1. -
Page 52: Adjusting Parking Brake
pedal is 1.25” ±.12” from floor. If an adjustment is required, loosen switch jam nuts and adjust up or down. Figure 71 1. Clutch pedal 2. 3.75” ± .12” Note: Force is applied so the clutch release bearing Figure 73 lightly contacts pressure plate fingers. -
Page 53: Hydraulic System Maintenance
Hydraulic System Maintenance Changing Transaxle / Hydraulic Fluid Service Interval: After the first 10 hours Every 800 hours 1. Position the vehicle on a level surface, stop engine, engage the parking brake and remove key from Figure 75 ignition switch. 1. -
Page 54: Cleaning Hydraulic Strainer
Figure 77 1. Hydraulic filter 2. Gasket Figure 78 3. Lubricate new filter gasket. 1. Hydraulic strainer 4. Assure filter mounting area is clean. Screw filter on until gasket contacts mounting plate. Then tighten 5. Reinstall strainer. filter one–half turn. 6. - Page 55 Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Never work under a raised bed without positioning safety support on a fully installed cylinder rod.
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Page 56: Storage
Storage pressure and ease the disconnection of the quick couplers. • After completing operation, remove jumper hoses Battery Storage and connect hydraulic hoses to both vehicles. If the machine will be stored for more than 30 days, Important: Check hydraulic fluid levels, in both remove the battery and charge it fully. -
Page 57: Schematics
Schematics Hydraulic Schematic (Rev. A) - Page 58 Electrical Schematic (Rev. A)
- Page 59 Notes:...
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi...