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Manual
-
A
A
L A -
VOLTAGE/
AMPS1
PHASE
AMPSI
PRESSURE
(CAPACITC DU
PHASE)
CFM
CFM
(PRESSION
MODEL NO.
R6SERVOIR
-
LITRES)
(VOLTNU
(Vmin)
(Vmin)
D'OUVERTURE)
(MODtLE)
H.P.
(CAPACIDAD DEL TAN-
AMP/
@ 40 PSI
@ 90
PSI
(PRESION DE
(MODELO)
(cv)
QUE
-
LITROS)
FASE)
(2,8
bar)
(6,3 bar)
CONEXION)
TANK CAPACITY
(TENSION
KICK-IN
GALLONS
11 511
5 1 1
6.9
5.4
90
8
MAC3000
1.5
(30)
230l7.511
(1 95)
(1 55)
(63 bar)
D
Single-Stage, Belt-Drive, Electric Air Compressor
D
De una sola etapa, accionamiento por correa, compresor de aire electric0
D'une seule etape, actionnement pour courroie, compresseur d'air electrique
KICK-OUT
PRESSURE
(PRESSION DE
FERM.)
(PRESION DE
DESCONEXION)
120
(8.4
bar)
Printed in
U.S.A.
@
7-94
W200212-7 Rev
B
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Table of Contents
Related Manuals for Makita AMPSI PRESSURE MAC3000
Summary of Contents for Makita AMPSI PRESSURE MAC3000
- Page 1 Single-Stage, Belt-Drive, Electric Air Compressor D’une seule etape, actionnement pour courroie, compresseur d’air electrique De una sola etapa, accionamiento por correa, compresor de aire electric0 TANK CAPACITY GALLONS (CAPACITC DU MODEL NO. R6SERVOIR H.P. (MODtLE) (CAPACIDAD DEL TAN- (cv) (MODELO)
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION SAFETY GUIDELINES OVERVIEW Basic air compressor components COMPRESSOR CONTROLS ELECTRICAL POWER REQUIREMENTS Electrical wiring Extension cords Grounding instructions MOTOR Motor reset switch BREAK-IN THE PUMP OPERATING INSTRUCTIONS Daily startup INTRODUCTION skijtiift CONSIGNES DE VUE . D 'ENSEMBLE... -
Page 3: Introduction
FAILURE To INJURY, PROPERTY DAMAGE, AND/OR VOIDINGOFYOUR WARRANTY. MAKITA U.S.A. WILL NOT BE LIABLE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. Following the instructions in this manual will provide a longer and safer service life for your air compressor. -
Page 4: Changement De I'huile
Welding on the tank in any manner will void the warranty. Never use an electric air compressor outdoors when it is raining or on a wet surface, as it may cause an electric shock. - Page 5 CAUTION A POTENTIAL HAZARD THAT MAY CAUSE MODERATE INJURY OR EQUIPMENT. Drainthe moisturefromthe tankon adailybasis. Aclean, dry tank will help prevent corrosion. Pull the pressure relief valve ring daily to ensure that the vake is functioning properly, and to clear the valve of any possible obstructions.
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Page 6: Basic Air Compressor Components
OVERVl EW Basic air compressor components The basic components of the air compressor are the electric motor, pump, tank, pressure switch. The electric motor (see powers the pump. The electric motor is equipped with an overload protector to help prevent possible motor burnout. -
Page 7: Compressor Controls
COMMANDES DU CONTROLES DEL COMPRESOR ONlOFF switch (see A) This s w i t c h t u r n s on the compressor. It is operated manually, but when in the position, allows compressor to automatically, warning, upon air demand. shut down without ALWAYS set this switch to OFF when the compressor is not being... -
Page 8: Electrical Power Requirements
SPECIFICATIONS REQUERIMIENTOS DE ALIMENTACION ELECTRICA ELECTRICAL WRING Refer to the air compressor's serial label for the unit's voltage and amperage requirements. a dedicated circuit For best performance and reliable starting, the air compressor must be plugged into a dedicated circuit, as close as possible to the fusebox or circuit breaker. -
Page 9: Grounding Instructions
Cord Rallonge HPNoltage CVllension HPNoltaje 1 4 gauge 12 gauge 1 SI230 (14 cal.) GROUNDING INSTRUCTIONS In the event of an electrical short This product should be grounded. circuit. grounding reducesthe riskof electric shockby providing escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. -
Page 10: Motor Reset Switch
MOTOR SWITCH MOTOR RESET WARNING: Ensure that all guards and shrouds are in place before pressing the reset switch to restart the motor. shuts the motor down because overload, wait 30 minutes the motor can cool down, then press (NEVER switch (see A) to restart the motor. -
Page 11: Break-In Of The Pump
BREAK-IN OF THE PUMP Checkthe level oil in the pump with the dipstick The pump oil level must be at the full mark of the dipstick not overfill underfill. Operate the ONOFF switch to OFF (see C). 3. Open both petcock (see D). Plug in the power cord. -
Page 12: Operating Instructions
OPERATING INSTRUCTIONS DAILY STARTUP Check the level oil in the compressor pump dipstick. The pump oil level must be at the full mark and B). dipstick (see not overfill or underfill. Operate the ONOFF switch to OFF (see C). Close the tank petcocks (see D). Plug in the power cord. -
Page 13: Shutdown
SHUTDOWN Operate the ONOFF switch to OFF (see A). Unplug the pawer cord. Relieve all pressure in the tank through the outlet hose. You also pull the relief valve ring (see tank. relieve pressure ACAUTION: Escaping air and moisture can propel debris that may cause eye injury. -
Page 14: Maintenance
Regular maintenance will ensure trouble-free operation. Your electric powered air compressor represents high-quality engineering and construction; however, even high-quality machinery requires periodic maintenance. -
Page 15: Belt Tension And Pulley Alignment
pulley Belt tension and alignment WARNING: To avoid personal injury, always shut off and unplug the compressor and relieve all air pressure the system before performing any service on the air compressor. NOTE: Drive belt tensioning and pulley alignment are done at the same time. - Page 16 Pulley alignment check pulley alignment, remove the belt guard and place a straightedge (see A) against the pump flywheel (see and record the distance from the straightedge to the edge drive belt at point C. Then measure the distance from the straightedge to the edge of the drive belt again at points D and E.
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Page 17: Cleaning The Air Filter
Testing for ieaks Check that all connections are tight A hoses, transfer tubes, or pipe connections will substantially reduce the performance of your air compressor. If you leak, spray a small amount of soapy water around the area of the suspected leak with a spray bottle. -
Page 18: Service Interval
SERVICE INTERVAL Perform the following maintenance at the intervals indicated below. Inspect air filter Check pump Change pump oil Operate all pressure relief valves Check belt tension Drain tank Check and tighten all bolts (Do not overtighten.) Effectuez I’entretien suivant aux intervalles indiqubs ci-dessous. lnspectez le filtre d’admission dair V6rifiez le nlveau d’huile de la pompe Changez I’huile de la pompe... -
Page 19: Troubleshooting Chart
PROBLEM POSSIBLE CAUSE Low voltagehotor overload Excessive current draw trips circuit breaker or motor reset switch Drive belt too tight Restricted air passages Compressor stalls Low voltage to motor Bad check valve Seized pump Low discharge pressure Air leaks Restricted air intake Leaking valves Compressor pump Loose motor pulley or pump... - Page 20 leak Excessive Starting and Fittings Stopping, While Not In IUse D o e s Pressure switch Compressor stop Pressure Relief Valve pressure operating Opens 200-2127 Check fittings with soapy water. Tighten DO NOT OVERTIGHTEN. Replace wom parts and reassemble Replace any faulty seals. stuck Replace pressure switch and/or pressure reseal leaking fittings.
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Page 21: Depannage
: Les problemes de REMARQUE PROBLEME prblbvement Tension insuffisantdsurcharge du xcessif de courant moteur ause le dkclenchement disjoncteur ou de interrupteur de remise n marche du moteur Courroie dentrainement trop serree Passages d'air colmat6s .e compresseur cale Tension insuffisante vets le moteur Soupape d'arret d6fectueuse Grippage de la pompe... - Page 22 Baisse de pression Ceci “ l a l contrdI6e indiquh par compresseur n’est le manom&tre quand I’accessoire p u d comprimb utili& Pikes intemes Fuites d’air du endomtnagh r&ulateur, ou le r6gulateur ne contrdle pression Fuite des m r d s Mise en marche ou arret excessif quand I’appareil n’est pas...
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Page 23: Motor
problemas de NOTA: Los deteccion PROBLEMA VoHaje bajo/sobrecarga del motor Verifque que el suministro de energia sea el adecuado y que el Una extracci6n excesiva de la corriente hace saltar el corlacircuito Correa de transmisi6n demasiado Vuelva a ajustar la tensi6n de la correa. interruptor de reposici6n del motor ajustada... - Page 24 lectura del Disminuye la man6metro regulado Esto norma' utiliza cuando accesorio neumdtico compresor sufidentemente grande Fugas de air@ del Piezas intemas del regulador o el sucias o dafiadas regulador regulador no regula la presidn perilla del regulador e s ~ bloqueada Hay fugas en 10s accesorios Arranque y parada...
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Page 25: Glossary Of Terms
GLOSSARY OF TERMS Cubic feet per minute. Pounds per square inch; a unit of measure of air pressure. Kick-in pressure pressure point that starts Factory repressurize the tank to a higher pressure. Pieds cubiques par minute. Unit6 de mesure de pression d'air. Pression d'ouverture Bas point de pression r6gIe I'usine qui met en marche le moteur de la pompe pour remettfe sous pression I'air dans le reservoir... -
Page 26: Parts List
PARTS DRAWING item PartNo N Q / P A r t Num / P Cant Description Wi14000-6 Bracket Screw, 5/16-18 x W059028-4 Screw, #10 x WO61010-5 Screw, W059028-6 200-2 DESSIN DES PIECES Description Suppat SO" black black 1/4-20 SO" lg, black ESQUEMA DE LA PIEZAS Descripcibn... - Page 27 PARTS LIST item PartNo Art. N P / P Cant Description A r t N u m l P WO64000-5 Elbow, includes item 5a Nut, 3/8"0.D. tube WO58000-7 Gauge WO32002-5 Regulator, YYO19011-5 Plug, pipe WO62003-5 Nipple, 3/8" x 1.50" WO65007-5 Elbow, goo, W064003-6 Nipple, 3/8 NPT x...
- Page 28 PARTS DRAWING Item 16 from pages 24 & 25 Art 16 pages 24 et 25 Art 16 de las paginas 24 y 25 Ground wire (green) Fil de mise h terre (vert) Cable de tierra (verde) 200-2127 DESSIN DES PIECES Black wire to motor Noir moteur...
- Page 29 PARTS DRAWING YYO54011-2 Item 2 from & 29 pages 28 et 29 les pages 28 las paginas 28 IMPORTANT: Rings must be assembled with colored stripes in the position shown below and in the following numerical sequence: IMPORTANT : Assemblez les segments en veillant h ce que les rayures colorees soient h la position representee ci-dessous et conformbment h la s6quence numerique suwante : IMPORTANTE: Los anillos deben instalarse con las rayas coloreadas en la posicion indicada abajo y en la skuencia numerica siguiente:...
- Page 30 PARTS DRAWING W040019-6 Pump Assy Head bdt sequence Sequence de serrage boulons tete bs perms Secuencia de Cabeza @@ Q 200-2127 DESSIN DES PIECES Sequence#'S1,2,3&4 Toque to 240420 i d b s Sequence Ws & 8 5 6 , 7 Torque to 200-280 i d b s...
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Page 31: Llste De Pieces
PARTS LIST ~~~~~ YYO40019-6 Pump Assy Ensemble du pompe Item PartNo A r t N P I P Art. N u m l P Cant Description Screw, WO59014-4 Ring set, see page WO54011-2 Piston assembly WO48006-5 YYO47006-9 Bearing WO51004-3 Gasket. WO46014-9 Carrier W045004-3... - Page 32 NOTES ......-.. _ _ . _ _ _ I I . ~ . ~ - - _ _ -...-...-...-...-...
- Page 33 NOTES .._................
- Page 34 @node agree. Makita ou un centre de reparation de p i k e ou de fabrication, Makita effectuera gratuitement la reparation (ou remplacera I’outil, selon son choix). Cette garantie n’est valable si : des reparations ont et6 effectuees ou attentees par d‘autres personnes les reparations resuttent de I’usure normale...
- Page 35 GARANTIA LIMITADA DE UN &O DE MAKITA Toda herramienta Makita es inspeccionada y probada exhaustivamente antes de salir de la fdbrica. garantizada contra defedos de mano de obra y matenales durante un periodo de UN AN0 desde la fecha de su compra original. Si se produjera algun problema durante este periodo de un aiio, devuelva la herramienta COMPLETA, con porte prepagado, a una de las Autorizado.
- Page 36 This or use the product. disclaimer applies both during and after Makita disclaims liability for any implied warranties, "merchantability" and "fitness for a specific purpose," after the one-year term of this warranty. This warranty gives you specific rights, Some states not allow the exdusion or limitation of incidental limitation or exdusion may not apply to you.