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TABLE OF CONTENTS
2
39
6
7 HANDLEBAR, CONTROLS....................................
7.1
Handlebar position..............................
7.2
7.3
Changing the throttle grip...................
7
8 FRAME....................................................................
1
MEANS OF REPRESENTATION...........................
1.1
Symbols used...............................
1.2
Formats used................................
2
SAFETY ADVICE....................................................
2.1
Repair Manual..............................
2.2
Safety advice................................
2.3
Degrees of risk and symbols...................
2.4
Work rules................................................
3
IMPORTANT NOTES.............................................
3.1
3.2
3.3
Spare parts, accessories..........................
3.4
Figures.........................................
4
SERIAL NUMBERS....................................
4.1
Chassis number.......................................
4.2
Type label.....................................
4.3
Engine number.............................
4.4
Key number..................................
4.5
Fork part number.....................................
4.6
number....
5
MOTORCYCLE......................................................
39
6
39
6
39
7
43
43
Removing the engine guard......................................
Installing the engine guard........................................
Checking the frame....................................................
SHOCK ABSORBER, SWINGARM.........................................
damping of the shock absorber.................................
damping of the shock absorber.................................
absorber.....................................................................
Measuring the unloaded rear wheel sag...................
absorber.....................................................................
absorber.....................................................................
absorber.....................................................................
Adjusting the riding sag.............................................
Removing the shock absorber..................................
Installing the shock absorber....................................
Checking the shock absorber linkage.......................
Servicing the shock absorber....................................
Removing the spring.................................................
Dismantling the damper............................................
Disassembling the piston rod....................................
Checking the damper................................................
Removing the heim joint...........................................
Installing the heim joint.............................................
Assembling the piston rod........................................
Assembling the damper............................................
Bleeding and filling the damper................................
Filling the damper with nitrogen...............................
Installing the spring...................................................
Checking the swingarm............................................
Checking the swingarm bearing for play..................
Removing the swingarm...........................................
Installing the swingarm.............................................
Changing the swingarm bearing...............................
Checking the heim joint for play...............................
Changing the heim joint............................................
8.1
7
43
8.2
7
43
8.3
7
44
8
9
9.1
8
44
8
9.2
8
44
8
9.3
9
45
9
46
9.4
9
9.5
9
46
10
9.6
10
46
10
9.7
47
11
48
9.8
gear.............................................................................
lifting gear....................................................................
Raising the motorcycle with a lift stand......................
stand............................................................................
Starting........................................................................
FORK, TRIPLE CLAMP.......................................................
fork.........................................................................
Cleaning the dust boots of the fork legs...............
Removing the fork protector.................................
Installing the fork protector...................................
Removing the fork legs.........................................
Installing the fork legs...........................................
Performing a fork service......................................
Disassembling the fork legs..................................
Removing the spring.............................................
Disassembling the cartridge..................................
Disassembling the piston rod................................
Disassembling the hydrostop unit.........................
Disassembling the seal ring retainer....................
Checking the fork legs..........................................
Assembling the seal ring retainer..........................
Assembling the hydrostop unit..............................
piston rod, assembling..........................................
cartridge, assembling............................................
Assembling the fork legs.......................................
bearing...................................................................
Removing the lower triple clamp..........................
Installing the lower triple clamp............................
Changing the steering head bearing.....................
5.1
11
48
9.9
5.2
50
9.10
11
51
9.11
11
5.3
53
9.12
12
5.4
54
9.13
12
5.5
54
9.14
5.6
56
9.15
12
57
9.16
13
5.7
58
9.17
5.8
58
9.18
15
6
59
9.19
6.1
60
9.20
15
62
9.21
15
6.2
65
9.22
16
6.3
66
9.23
17
6.4
66
9.24
17
6.5
67
9.25
17
6.6
67
9.26
18
6.7
68
9.27
19
6.8
69
9.28
19
6.9
71
9.29
21
6.10
71
9.30
21
6.11
74
23
6.12
74
Removing the manifold..............
Installing the manifold................
10.1
24
6.13
75
10.2
24
6.14
76
10.3
25
6.15
76
10.4
26
6.16
78
26
6.17
78
Removing the air filter.............
Installing the air filter...............
FUEL TANK, SEAT, TRIM....................
12.1
11.1
27
6.18
78
11.2
28
6.19
78
11.3
29
6.20
80
11.4
6.21
82
12
33
Closing filler cap............
Mounting the seat..........
82
33
6.22
82
12.2
34
6.23
82
12.3
35
6.24
83
12.4
37
6.25
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