Shift Weight Inspection; Button To Tower Clearance Inspection - Polaris GENERAL 2016 Service Manual

SHIFT WEIGHT INSPECTION

1. Remove shift weight fasteners
Inspect the contact surface of the weight
surface should be smooth and free of dents or gall
marks. Inspect the weight pivot bore
wear or galling. If weights or bolts are worn or
broken, replace in sets of three with new bolts and
nuts.
WARNING
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly!
NOTICE
A damaged shift weight is usually caused by a
damaged or stuck roller in the spider assembly. See
"Drive Clutch Roller Pin and Button Service".
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
BUTTON TO TOWER CLEARANCE
INSPECTION
e
and weights .
q
. The
1. Inspect the button to tower clearance as shown.
Replace the drive clutch if clearance is beyond
w
and bolts for
specification.
2. Inspect the tower sheave surfaces. Replace the drive
clutch if worn, damaged or cracked.
PVT SYSTEM
MEASUREMENT
Button to Tower Clearance:
.000-.012" (.000-.304 mm)
5
5.19