Table of Contents
Related Manuals for Polaris General 1000 2023
Summary of Contents for Polaris General 1000 2023
- Page 1 2023 For Maintenance and Safety OWNER’S MANUAL General 1000 WARNING Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
- Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
- Page 3 2023 Owner’s Manual GENERAL 1000 ABS Tractor GENERAL 1000 Zugmaschine...
- Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation.
- Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
- Page 6 WELCOME...
- Page 7 Specifications ....123 POLARIS Products ....129 Troubleshooting ....131 Warranty .
- Page 9 INTRODUCTION INTRODUCTION IMPORTANT INFORMATION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.
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Page 10: Vehicle Testing
INTRODUCTION POLARIS recommends anyone who will be operating this vehicle to take a training course. ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this training, visit www.rohva.org. Other sources of safety information include the POLARIS Safety Video. The POLARIS Help Center also has additional information: https://polaris. -
Page 11: Safety Symbols And Signal Words
INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury. -
Page 12: European Vibration And Noise
PMX-P2 Rockford Corporations Head Unit Hereby, Polaris Industries Inc. declares that the above radio equipment radio equipment is in compliance with EU Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: http://www.polaris.com/en-us/radio-conformity/... -
Page 13: Near-Field Communication (Nfc)
(IF EQUIPPED) Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information. - Page 14 INTRODUCTION ORV CERTIFICATE OF PRE-DELIVERY INSPECTION IMPORTANT It is recommended that the owner of this vehicle receive a completed Certificate of Pre-Delivery Inspection form. If you did not receive this form (or a similar version to the sample below), consult your authorized dealer to obtain one.
- Page 15 INTRODUCTION...
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Page 16: Vehicle Identification Numbers
Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost. -
Page 17: Owner Requirements
• Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS). • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas. - Page 18 POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.
- Page 19 SAFETY PREPARE VEHICLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK REFERENCE...
- Page 20 SAFETY ITEM REMARK REFERENCE Seat Belts Check length of belt for page 47 damage, check latches for proper operation Exhaust Inspect spark arrester page 105 and clean if needed. – Vehicle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.
- Page 21 Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.
- Page 22 Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
- Page 23 SAFETY Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason.
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Page 24: Driving Guidelines
SAFETY DRIVING GUIDELINES Drive responsibly. This vehicle is not a toy and can be hazardous to operate. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death. - Page 25 Watching someone else go over a jump or go airborne does not mean you can safely do so. Polaris cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.
- Page 26 While it may be legal locally to drive on some public roads in specific parts of the country, your vehicle was not designed or certified as an on-road motor vehicle. Polaris does not support public road use except as may be necessary to cross-roads designated for connecting off highway vehicle trail segments.
- Page 27 SAFETY Riding near wooded areas or brush Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants. Riding in snow Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.
- Page 28 After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
- Page 29 SAFETY Operating, Idling, Or Parking Near Combustible Materials Engine, exhaust, and other vehicle components can be very hot during and after use. Do not idle or park the vehicle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover.
- Page 30 SAFETY TOWING WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability. This General vehicle can tow vehicles ONLY of equal or lesser size and weight. When towing a disabled vehicle, place the disabled vehicle's transmission in neutral.
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Page 31: Hot Exhaust Systems
SAFETY HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. - Page 32 SAFETY WARNING Gasoline is poisonous. To avoid injury or death, avoid contact with gasoline and follow these precautions: • Never attempt to siphon gasoline by mouth. • If gasoline is ingested, contacts eyes, or gasoline vapor is inhaled, immediately seek medical attention. •...
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Page 33: Handling Gasoline
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS... - Page 34 SAFETY TRACTOR MODELS ONLY JACKING POINTS ALERT The Jacking Point Alert decal is located in the cargo box. CAUTION Jacking positions are located beneath the vehicle’s center points. Part number: 7184992 GREASING POINTS ALERT The Greasing Points Alert is located on the cargo box. CAUTION Lubricate as recommended.
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Page 35: Clutch Cover Alert
Part number: 7181427 inside and around clutch and vent system when replacing belt. Read owner’s manual or see authorized Polaris dealer. SHIFT ALERT The Shift Alert label is located on the front console. WARNING To avoid transmission damage, shift only when vehicle is stationary and at idle. -
Page 36: General Alert
INTAKE ALERT The Intake Alert Caution label is located on the air intake. CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube. - Page 37 SAFETY LOAD / PASSENGER / TIRE PRESSURE ALERT The Load/Passenger/Tire Pressure warning decal is located on the front panel of the rear cargo box. WARNING • Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. •...
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Page 39: Features And Controls
FEATURES AND CONTROLS FEATURES AND CONTROLS COMPONENT LOCATIONS Console Receiver Hitch Headlights ROPS Cab Frame Radiator Cargo Box Front Bumper/ Brush Guard (if equipped) Taillights Muffler (Spark Arrester) PVT Intake Screen CV Boot/Rear Caliper... -
Page 40: Gear Selector
Always shift when the vehicle is stationary and the engine is at idle. Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer, or other qualified person, can assist in resolving any shifting problems. USING LOW RANGE Always shift into low gear for any of the following conditions. - Page 41 FEATURES AND CONTROLS Battery Isolator — Electrical circuits are off. All lights are ON. Electrical circuits are ON. Electrical LIGHTS ON equipment can be used. The headlights are OFF. Position lights are ON. POSITION Electrical equipment can be used. LIGHTS ON Turn the key to the START position to engage the START electric starter.
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Page 42: Winch Switch
FEATURES AND CONTROLS DRIVELINE MODE SWITCH The Driveline Mode Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (Turf Mode). AWD: Press the top of the switch to engage All Wheel Drive (AWD). 2WD: Move the switch to the center position to lock the differential and operate in two wheel drive (2WD). -
Page 43: Hazard Switch
FEATURES AND CONTROLS HAZARD SWITCH Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Both turn signal indicators on the console will also flash. Use this feature to alert others of an emergency or other situation requiring caution. -
Page 44: Auxiliary Outlet
FEATURES AND CONTROLS AUXILIARY OUTLET The vehicle is equipped with a 12-volt accessory outlet on the dash. Use the outlet to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash. FOOT PEDALS BRAKE PEDAL Depress the brake pedal... -
Page 45: Throttle Pedal
FEATURES AND CONTROLS THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine. If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited. - Page 46 FEATURES AND CONTROLS 1. To set the park brake, apply the brakes. 2. Pull the park brake lever upward as far as possible. 3. To release the park brake, apply the brakes. Press the park brake release inward and move the lever downward as far as possible.
- Page 47 FEATURES AND CONTROLS BRAKE FLUID LEVEL SENSOR This vehicle is equipped with a sensor that detects when the brake fluid level is below the required minimum. The brake fluid level should be between the MAX line and the MIN line on the reservoir.
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Page 48: Seat Adjustments
FEATURES AND CONTROLS SEATS CAUTION Prolonged sun exposure can cause excessive heating of the steering wheel and seats. Use caution when handling hot surfaces to avoid burns. NOTE These seats are designed for this tractor model. Replacement with different seats is not possible. Before operating the vehicle, always push down on all seat backs to ensure the latches are secure. -
Page 49: Seat Belts
FEATURES AND CONTROLS SEAT AND STORAGE COMPARTMENTS A small storage compartment is located between the driver’s seat and passenger’s seat If your model is equipped with a storage console and cup holders located between the seats, lift the console lid to access the storage compartment. -
Page 50: Seat Belt Inspection
FEATURES AND CONTROLS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. -
Page 51: Electronic Power Steering
EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort. - Page 52 FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch (if equipped), remove the cotter pin and hitch pin Remove the hitch, then reinstall the hitch pin and secure the cotter pin 2. To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin 3.
- Page 53 FEATURES AND CONTROLS TRACTOR MODELS ONLY REAR HITCH NOTICE After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445 N⋅m. Use the rear hitch for towing a trailer. See the Hauling Cargo section for details and procedures.
- Page 54 FEATURES AND CONTROLS...
- Page 55 FEATURES AND CONTROLS ZUGMASCHINE MODELS ONLY REAR HITCH (ZUGMASCHINE ONLY) NOTICE After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445 N⋅m. Use the rear hitch (if equipped) for towing a trailer. See the Hauling Cargo section for details and procedures.
- Page 56 FEATURES AND CONTROLS...
- Page 57 FEATURES AND CONTROLS FUEL CAP NOTICE Never use fuel blends with more than 10% ethanol. Engine damage could occur. The fuel tank filler cap is located on the right side of the vehicle near the passenger seat. Use only unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane (equivalent to 95 RON in Europe).
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Page 58: Cab Doors
Always inspect doors and latches for wear and damage before each use of the vehicle. Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer, or other qualified person. -
Page 59: Instrument Cluster
FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. -
Page 60: Toggle Buttons
Steering (EPS) ON position. If the light remains on, the EPS system is Warning (if inoperative. See your POLARIS dealer, or other qualified equipped) person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort. - Page 61 FEATURES AND CONTROLS LAMP INDICATES CONDITION Check Battery This warning usually indicates that the vehicle is operating at an RPM too low to keep the battery charged. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is applied.
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Page 62: Rider Information Center
This indicator shows whether 2X4 or AWD is active. Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See page 65 for resetting instructions. Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank. - Page 63 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
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Page 64: Backlight Color
FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds. -
Page 65: Backlight Brightness
FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select. -
Page 66: Trip Meter
FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4. -
Page 67: Programmable Service Interval
FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset. -
Page 68: Engine Error Codes
FEATURES AND CONTROLS ANTI-LOCK BRAKING SYSTEM – ABS (IF EQUIPPED) 1. Press and hold the Mode button to enter the settings menu. 2. Use the toggle buttons to find the ABS system “enable” or “disable” setting. Press the Mode button to select the desired setting. - Page 69 FEATURES AND CONTROLS 4. Record the three (3) numbers displayed. 5. Press MODE to exit to the settings menu.
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Page 71: Operation
OPERATION OPERATION VEHICLE BREAK-IN ENGINE AND DRIVETRAIN BREAK-IN The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as a proper break-in period. - Page 72 OPERATION STANDARD BREAK-IN Drive at slower speeds for the first 50 miles (80 km) of operation. Carry only light loads. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period. SAND / DUNE BREAK-IN Drive in low gear for the first 5 miles (8 km) of operation. Avoid prolonged low speed operation at high throttle.
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Page 73: Starting The Engine
OPERATION OPERATING GUIDELINES BOARDING AND EXITING THE VEHICLE • Never try to climb onto or exit the vehicle while it is moving. • Do not exit the vehicle by jumping off. • Always face the vehicle when boarding or exiting. •... - Page 74 OPERATION BRAKING 1. Release the throttle pedal completely. When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking. 2. Press on the brake pedal evenly and firmly. 3. Practice starting and stopping (using the brakes) until you're familiar with the controls.
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Page 75: Driving In Reverse
OPERATION DRIVING IN REVERSE WARNING Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. -
Page 76: Hauling Cargo
OPERATION HAULING CARGO WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. WARNING Always follow these precautions when hauling cargo: • Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, non-factory installed accessories, loads in the rack or box and the load on the trailer tongue. - Page 77 Your POLARIS vehicle has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passengers, non-factory installed accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.
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Page 78: Towing Loads
OPERATION TRACTOR MODELS ONLY TOWING LOADS Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 220 (100 kg)tongue weight on the towing bracket. 2. - Page 79 OPERATION ZUGMASCHINE MODELS ONLY TOWING LOADS Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2.
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Page 80: Dumping The Cargo Box
OPERATION DUMPING THE CARGO BOX 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. Place the transmission in PARK and engage parking brake (if equipped). -
Page 81: Engaging Awd
OPERATION 5. Stand clear and pull one of the cargo box release levers upward. Lift the front of the cargo box to dump the cargo. 6. Lower the cargo box and push down securely to latch. WARNING Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. - Page 82 OPERATION Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD. NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage.
- Page 83 OPERATION WARNING Operating in TURF mode (if equipped) when on sloped, uneven, or loose terrain could cause loss of control and result in serious injury or death. One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again.
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Page 85: Emission Control Systems
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. SPARK ARRESTER Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated. -
Page 87: Periodic Maintenance Chart
Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used. -
Page 88: Maintenance Chart Key
MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized POLARIS dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. - Page 89 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) ITEM HOURS CLNDR REMARKS Brake pad wear Monthly Inspect periodically 10 H (160) Battery Monthly Check terminals; clean; test 25 H (320) Inspect; cycle key to pressurize Fuel System Monthly 25 H fuel pump;...
- Page 90 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) ITEM HOURS CLNDR REMARKS 1000 Oil lines and Inspect for leaks and loose fittings 50 H (1600) fasteners Engine oil and filter 1000 Change the oil and filter 100 H change (1600) 1000 Front gearcase oil Change fluid...
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Page 91: Lubrication Recommendations
MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) ITEM HOURS CLNDR REMARKS 5000 Inspect; adjust as needed Valve clearance (8000) Change coolant Coolant 60 M Inspect periodically; adjust when Toe adjustment parts are replaced Auxiliary brake (if Inspect daily; adjust as needed equipped) Headlight aim Adjust as needed... -
Page 92: Greasing Points
MAINTENANCE GREASING POINTS Sway Bar Greasing Points, Front NOTICE There are two additional greasing points on the rear sway bar, similar to the front sway bar. Driveshaft Greasing Points... -
Page 93: Fuel Recommendation
MAINTENANCE FUEL WARNING Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel outdoors or in a well-ventilated area. • Always turn off the engine before refueling. • Do not overfill the tank. Do not fill the tank neck. •... -
Page 94: Engine Oil
POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities. Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation. -
Page 95: Oil Check
MAINTENANCE OIL CHECK Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. CAUTION Always remove all cargo from the cargo box before lifting the box to access engine components. -
Page 96: Oil And Filter Change
MAINTENANCE OIL AND FILTER CHANGE Always change the oil and filters at the intervals outlined in the Periodic Maintenance Chart section. Always change the oil filter whenever changing oil. The crankcase drain plug is located on the bottom of the crankcase. Access the drain plug through the access hole in the skid plate under the crankcase (see next page). - Page 97 MAINTENANCE 12. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition. 13. Install the new filter and turn by hand until the filter gasket contacts the sealing surface, then turn an additional 3/4 turn.
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Page 98: Transmission (Main Gearcase)
Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 129 for the part numbers of POLARIS products. OIL CHECK The fluid check/fill plug is located on the rear of the gearcase. Maintain the oil level even with the bottom of the plug hole threads. -
Page 99: Front Gearcase
Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 129 for the part numbers of POLARIS products. OIL CHECK The front gearcase fill plug is located on the right side of the front gearcase. -
Page 100: Spark Plug Recommendations
Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. SPARK PLUG GAP / TORQUE ELECTRODE GAP PLUG TORQUE 0.7-0.8 mm... -
Page 101: Wet Fouled Plug
ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added. -
Page 102: Overflow Bottle Coolant Level
6. Reinstall the coolant bottle cap. If coolant must be added often, or if the overflow bottle runs completely dry, there may be a leak in the system. Your POLARIS dealer, or other qualified person, can inspect the cooling system. - Page 103 • See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
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Page 104: Pvt Drying
6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer, or other qualified person, can assist. -
Page 105: Vehicle Immersion
Your POLARIS dealer, or other qualified person, can provide this service. If it's impossible to take your POLARIS vehicle to a dealer before starting it, follow the steps outlined below: 1. Move the vehicle to dry land, or at the very least, to water below the floorboard. -
Page 106: Power Steering Unit
MAINTENANCE POWER STEERING UNIT Frequently clean the areas around and on the power steering unit to allow proper cooling. Clean these areas thoroughly. FILTER SYSTEMS AIR FILTER Always change the air filter at the intervals outlined in the Periodic Maintenance Chart. Service the air filter more frequently if the vehicle is operated in wet conditions or at high throttle for extended periods. -
Page 107: Spark Arrester
MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrester. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time. -
Page 108: Brake Fluid
MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. WARNING Do not perform maintenance immediately after the vehicle has been operated, as the brake system may become very hot. Serious burns could result from contact with hot brake components. -
Page 109: Brake Inspection
0.8 mm (± 0.1) CAUTION Ensure that the ABS sensors are not adjusted outside the appropriate air gap threshold. The ABS system may function improperly if this occurs. If more assistance is needed, please contact your Polaris dealer or other qualified person. - Page 110 MAINTENANCE Front Left Front Right Rear Right Rear Left...
- Page 111 6 5/8'' (168.3 mm) Rear 1 5/8'' (41.3 mm) Your POLARIS dealer, or other qualified person, can provide the tool required to make suspension adjustments. 1. Elevate the vehicle to allow the suspension to fully extend. 2. Loosen the jam nut and back it away from the adjusting ring.
- Page 112 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.
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Page 113: Tire Tread Depth
MAINTENANCE TIRE TREAD DEPTH Always replace tires when tread depth is worn to 3 mm (1/8”) or less. AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. NUT TYPE LOCATION NUT TORQUE... -
Page 114: Headlight Replacement
If you suspect that a fuse or relay may not be working properly, please see your POLARIS dealer, or other qualified person. LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. -
Page 115: Headlight Beam Adjustment
MAINTENANCE HEADLIGHT BEAM ADJUSTMENT 7.6 m Distance from wall 20 cm Measurement between wall mark and most intense portion of the headlight beam 1. Ensure the tire pressure of all tires is at recommended levels. 2. Place the vehicle on a level surface with the headlight approximately 7.6 m from a wall. -
Page 116: Brake Lights
MAINTENANCE BRAKE LIGHTS When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. To check the brake lights, do the following: 1. Turn the key to the ON position. 2. Depress the brake pedal. The brake light should come on after about 0.4 in (10 mm) of pedal travel. -
Page 117: Battery Storage
Check battery voltage each month during storage and recharge as needed to maintain a full charge. Battery charge can be maintained by using a Polaris battery trickle charger or by charging about once a month to make up for normal self discharge. The... - Page 118 MAINTENANCE 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less until battery voltage is 12.8 or greater. When using an automatic charger, refer to the charger manufacturer's instructions for recharging.
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Page 119: Cleaning And Storage
Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water. -
Page 120: Polishing The Vehicle
POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. -
Page 121: Storage Tips
STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. -
Page 122: Fluid Levels
6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. STORAGE AREA / COVERS Be sure the storage area is well ventilated. -
Page 123: Removal From Storage
5. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front A-arm bolt... - Page 124 MAINTENANCE ELEVATING THE VEHICLE FOR SERVICE Some service procedures require that the vehicle be elevated. Before proceeding, remember to: • Always position the vehicle on a firm, level surface before elevating. • Only use an appropriate sized lift or jack. •...
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Page 125: Specifications
SPECIFICATIONS SPECIFICATIONS GENERAL 1000 ZUGMASCHINE Gross Vehicle Weight (includes weight of 1268 kg operator, passenger, cargo, accessories) Dry Weight 666 kg (ZUG) Test GVW - Rollover Protection System (ROPS) 1268 kg per OECD Code 4 procedure Fuel Capacity 36 L Engine Oil Capacity 2.4 L Coolant Capacity... - Page 126 Independent Double A-arm w/31 cm of travel Rear Suspension Independent Double A-arm w/33.7 cm of travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission Shift Type Single Lever Dual Range (H/L/N/R/P) Transmission Gear Ratio - High 10.73:1 Transmission Gear Ratio - Low 22.79:1...
- Page 127 CLUTCHING (GENERAL) See your POLARIS dealer or qualified person for clutching specifications. GENERAL 1000 TRACTOR POLARIS GENERAL 1000 TRACTOR AND ABS TRACTOR Gross Vehicle Weight (includes weight of...
- Page 128 SPECIFICATIONS POLARIS GENERAL 1000 TRACTOR AND ABS TRACTOR Bore x Stroke 93 mm x 73.5 mm Alternator Output 560 W @ 3000 RPM Compression Ratio 10.5:1 Starting System Electric Fuel System Electronic fuel injection Ignition System Electronic Spark Plug / Gap MR7F / 0.7-0.8 mm...
- Page 129 (parent) engine representative to the engine type (engine family) and shall not imply or express any guarantee of the performance of a particular engine. CLUTCHING (GENERAL) See your POLARIS dealer or qualified person for clutching specifications. SEAT VIBRATION DRIVER RATIO 98 kg...
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Page 131: Polaris Products
POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 12 fl oz (355 mL) 2870791 aerosol Fogging Oil 1 qt (0.95 L) 2871517 1 qt (0.95 L) 2876244 2 qt (1.90 L) PS-4 2877490 1 gal (3.8 L) 2876245 1 qt (0.95 L) - Page 132 POLARIS PRODUCTS SIZE (QUANTITY) PRODUCT QUANTITY PART NUMBER 2.5 gal (9.5 L) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread — 2871956 Sealant BatteryMINDer® 2012 — 2830438 AGM - 2 AMP Charger...
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Page 133: Troubleshooting
Dry out the PVT (see page 102). Inspect clutch seals for damage snow ingestion into the PVT if repeated leaking occurs. system Your POLARIS dealer, or other qualified person, can assist. Clutch malfunction Check for fouled plug or foreign material in gas tank or fuel lines. Poor engine performance Your POLARIS dealer, or other qualified person, can assist. -
Page 134: Engine Doesn't Turn Over
TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery. Loose battery Check all connections and tighten. connections Loose solenoid Check all connections and tighten. connections Loose electronic control Inspect, clean, reinstall connectors. box connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel... -
Page 135: Engine Pings Or Knocks
SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your POLARIS dealer, or other qualified person, can assist wires Incorrect spark plug gap or Set gap to specs or replace plug heat range... -
Page 136: Engine Stops Or Loses Power
Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your POLARIS dealer, or other qualified person, can assist wires Incorrect spark plug gap or Set gap to specs or replace plug... -
Page 137: Limited Warranty
This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations. -
Page 138: Warranty Coverage And Exclusions
WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. -
Page 139: Lubricants And Fluids
MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. -
Page 140: How To Obtain Warranty Service
IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product. -
Page 141: Exported Products
IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. -
Page 143: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS... - Page 145 7-Way Trailer Connector ..... 50 Component Locations....37 Cooling System......99 Crankcase Emission Control System ........83 ABS Inspection ....... 107 Adding or Changing Coolant ..99 Adjustable Steering Wheel ..43 Air Filter......... 104 Display Units, Standard/Metric ..64 Air Filter / Air Box......119 Drive Belt Wear/Burn....
- Page 146 Transmission ......96 Fluid Check Ignition Switch / Light Switch ..38 Front Gearcase ...... 97 Indicator Lamps ......58 Main Gearcase ...... 96 Inspect and Lubricate ....119 Transmission ......96 Instrument Cluster ..... 57 Fluid Level Intake Alert....... 34 Engine Oil ......
- Page 147 Placing onto Jack Stands ..122 Plugs, Fouled ......99 Safety Symbols ......9 Plugs, Spark......98 Seat Belt........47 Polaris Products ...... 129 Seat Removal ......47 POLARIS Variable Seat Vibration ......127 Transmission System....101 Seats ........46 Shifter ........
- Page 148 Suspension Settings (EPS Washing the Vehicle....117 Deluxe) ........ 109 Washing Tips......117 Switches Water, Immersion of Vehicle..103 Mode Button......57 Welcome Page ......3 Winch Switch......40 Wet Fouled Plug......99 Wheel Installation ..... 111 Wheel Nut Inspection ....111 Wheel Nut Torque .....
- Page 150 For your nearest Polaris dealer, visit www.polaris.com Polaris Sales Europe Sarl Place de l’Industrie 2 1180 Rolle Switzerland Part No. 9940658 Rev 01...