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ABB ACS580MV Quick Manual

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ACS580MV Quick guide

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Summary of Contents for ABB ACS580MV

  • Page 1 ABB industrial drives ACS580MV Quick guide...
  • Page 2 You can find manuals and other product documents in PDF format on the Internet. See http://www.abb.com/drives. For manuals not available in the Document library, contact your local ABB representative. For more information, please refer to ACS580 MV Hardware Manual which can be found by scanning...

  • Page 3: Effective:2018

    ACS580MV Quick guide Table of contents Safety instructions Mechanical installation Electrical installation Replacing the memory unit  2018 ABB Beijing Drive Systems Com- 2UBB019170 E01 Rev A pany Ltd, All Rights Reserved. EFFECTIVE:2018-03-15...

  • Page 5: Table Of Contents

    Table of contents 1. Safety instructions Contents of this chapter ..........7 2.
  • Page 6 8. Fault tracing Contents of this chapter ..........35 Warning and fault messages .

  • Page 7: Safety Instructions

    Safety instructions 7 Safety instructions Contents of this chapter Safety instructions are used to highlight a potential hazard when working on the equipment. Safety instructions must be strictly followed! Non-compliance can jeopardize the safety of personnel, the equipment and the environment. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 8 8 Safety instructions...

  • Page 9: Identifying A Drive From Package

    Identifying a drive from package 9 Identifying a drive from package Identifying a drive from package Read package information from the drive package list. • Drive serial number • Total case quantity per drive • Detail cases numbers under the drive •...
  • Page 10 10 Identifying a drive from package Check the cases number from case detail list. The detail goods description is shown. Find all cases under the drive based on the case numbers.               "...

  • Page 11: Lifting And Transportation

    • All work must be carried out by qualified personnel according to the site and equipment. • Choose the load capacity and find the center of gravity from ACS580MV outline drawing. Using a crane or forklift • Verify that the slope angle (1 in figure below) corresponds to the weight of the cabinet.
  • Page 12 12 Lifting and transportation...

  • Page 13: Mechanical Installation

    The installation site is sufficiently ventilated or cooled to transfer away the drive losses. The maximum heat losses and cooling air flow are listed in ACS580MV outline drawing. The ambient conditions of the drive shall not be higher than 40°C during operation of the drive.

  • Page 14: Installation Of Ec Fan Units

    AC fans are already mounted when delivered from works. EC fans need to be installed with fan box in the field. For information on the number of fan units to be installed, see ACS580MV Outline Drawing. Installation 1. Lift the fan unit onto the cabinet roof by means of a forklift or a crane (if using a crane, empty the lifting eyes in the fan roof).

  • Page 15: Bolting Together The Units

    Mechanical installation 15 2. Use the supplied screws to fasten the fan units to the cabinet roof. Bolting together the units Required bolts are attached to the drive unit side wall adjoining the transformer unit. Align the units. Then bolt the units together using the 12 hexagonal bolts (see figure below). Floor fixings are not supplied.

  • Page 16: Location Of Tool Kit And Accessaries

    16 Mechanical installation Fixing the base to the floor Location of tool kit and accessaries Open the box, you can find all the tools and accessories for future use. A description of all the items in the kit is delivered alongside. Please pay attention to the screw driver which is used for open the transformer cabinet is in this box, it should be kept by authorized person, actions without authorization are dangerous.

  • Page 17: Electrical Installation

    When the electrical installation is completed, the main and auxiliary power supply to the drive must not be switched on without the consent of the ABB commissioning personnel. Take appropriate measures to prevent main and auxiliary power supply from being switched on during installation.

  • Page 18: Drawing Of System Cabling

    18 Electrical installation Drawing of system cabling Input transformer (TRU) Drive Motor Earth electrode Ground cable Cable screen Cable shield Equipotential bonding conductor...

  • Page 19: Cables Requirements

    No special requirements from converter point of view. • Motor cable requirements The table summarizes the requirements to the motor cable coming from the operation with an ACS580MV. Converter type Multi-level converter isolated from ground Motor rated voltage (fundamental) 6.0kV/6.3kV/6.6kV/10.0kV/10.5kV/11kV Cable insulation U0/U(Um), based on Motor voltage 6/6.3/6.6kV:...
  • Page 20 20 Electrical installation • Temperature sensor cables • Three-phase power supply cable to each of the transformer fan units • Auxiliary supply from internal main transformer (option) • Heating cable (option) • PE busbar between drive and integrated transformer NOTICE The required tightening torque for the internal transformer terminal connections is 15 Nm.
  • Page 21 Electrical installation 21...

  • Page 22: Installing Power And Ground Cables

    22 Electrical installation Installing power and ground cables NOTICE Waste inside the cabinet can cause damage or malfunction. High voltages will be present in the terminal compartment. High voltages can cause flashover between the electric potential of different conductors, and the electric potential of a conductor and earth.
  • Page 23 Electrical installation 23 Connect the cables to their corresponding busbars. Use cable lugs suitable for M12 bolts. The required tightening torque is 40 Nm. • Feeder cables to busbars U1, V1, W1 • Motor cables to busbars U2, V2, W2 •...
  • Page 24 24 Electrical installation Power cable entry from top ((1) screen extensions to ground) Power cable entry from bottom ((1) screen extensions to ground)

  • Page 25: Installing Auxiliary, Control And Serial Communication Cables

    Electrical installation 25 Installing auxiliary, control and serial communication cables Route the cables as illustrated through the provided cable duct to the customer terminals or fieldbus modules in the control compartment. Pay attention to avoid auxiliary, control, serial communication cables mix together with power cables. Duct for auxiliary and control cables Customer terminals Control and power supply cables for fan units...

  • Page 26: Sealing Holes In Entry Plates

    26 Electrical installation     Front cable entry Rear cable entry Fan cable connectors Sealing holes in entry plates • Seal the gap between cable and entry plate with the supplied two component sealant. For mixing and applying the sealing compound, follow the instructions on the packaging.

  • Page 27: Installation Checklist

    Installation checklist 27 Installation checklist Contents of this chapter Finish installation checklist before commissioning. Checklist Go through the checklist together with another person. Mechanical installation Ambient operating conditions meet the specifications given in chapter Technical data Mechanical installation Drive installed according to the instructions in this manual (Chapters Electrical installation) Drive securely fastened to the floor...
  • Page 28 Door locks tested and in operation The manual release of the door safety switch(es) is in the locked position. Main circuit breaker (MCB) Type of MCB selected as per ACS580MV Engineering Guideline High voltage connections completed MCB ready to be tested with drive...
  • Page 29 Installation checklist 29 MCB interposing relay settings tested Safety devices checked and in operation Motor Motor installed, aligned and alignment protocol available Motor decoupled from driven load Ground connection completed Customer side motor protection set and ready (e.g. winding temperature, vibration) Motor auxiliaries (e.g.
  • Page 30 30 Installation checklist Miscellaneous Sufficient number and correct type of spare parts available Cooling of drive room ready for load run of drive Optional equipment ready Drive room properly dust filtered (dust filters at air inlet), see ACS580MV Engineering Guideline...

  • Page 31: Operation

    Operation 31 Operation Status indications The drive status is indicated with a status icon on the control panel. Status icon Animation Drive status Stopped Stopped, start inhibited Blinking Stopped, start command given but start inhibited Blinking Faulted Flashing Running, at reference, but the reference value is 0 Rotating Running, not at reference Rotating...

  • Page 32: Energizing And Starting The Drive

    Energizing and starting the drive It is recommended to have the following documents at hand when starting the drive locally for the first time after commissioning: • ACS580MV Wiring Diagram to identify the circuit breakers • User’s Manual “ACS-AP-X assistant control panels user’s manual”...

  • Page 33: Stopping The Drive

    Operation 33 1. Enable the local control mode of the control panel by pressing the Loc/Rem key (1). The drive is in state Stopped and the display shows 2. Enter the setpoint. See “ACS-AP-X assistant control panels user’s manual” 3. Press the Start key (2) to start the motor. After the motor has been magnetized, the motor speed ramps up to the setpoint.
  • Page 34 DANGER Hazardous voltages! The ACS580MV is not de-energized in the state Stopped. Before doors are opened / removed or work is begun on the drive, the system must first be de-energized (see Chapter Maintenance, Shutting down the drive for...

  • Page 35: Fault Tracing

    The chapter lists the typical warning and fault messages including possible causes and corrective actions. Warning and fault messages In case of an alarm or fault refer to the ACS580MV primary control program firmware manual for the descriptions, causes and remedies of the drive control program warning and fault messages.
  • Page 36 36 Fault tracing Code Warning Cause warning What to do (hex) A2B1 Overcurrent Output current has Check motor load. exceeded internal alarm Check acceleration times in parameter limit. group 23 Speed reference ramp (rpm operation mode) or 28 Frequency reference chain (Hz operation mode). Also check parameters 46.01 Speed scaling and 46.02 Frequency scaling.
  • Page 37 FBA B settings, 55 FBA B data in and 56 FBA B data out (changes allowed only by detected a communication ABB authorized personnel). failure. Alarm is activated Note: Make sure that up to maximum of according to selection in parameter 50.32 FBA B...
  • Page 38 0 - Transformer overcurrent 1 - Hardware overcurrent (95% of maximum measurable current) Check the primary cabling. Check the transformer. Contact your local ABB representative. 211B Check the event log for an auxiliary code. Grid current The difference between asymmetry...
  • Page 39 Check if MCB has tripped on its own, by MCB close feedback do means of short circuit protection relay or overload protection relay and adapt MCB match. protection relay settings if required. Check MCB control wiring between ACS580MV and MCB...
  • Page 40 40 Fault tracing...

  • Page 41: Replace The Memory Unit And Sd Card

    replace the memory unit and Sd card 41 REPLACE THE MEMORY UNIT AND SD CARD Replacing the memory unit WARNING! Do not remove or insert the memory unit when the control unit is powered. See B in figure Replacement illustration on page 42.
  • Page 42 42 replace the memory unit and Sd card Real-time clock battery Fastening screws for ZMU Fastening screw for SD card Indication LEDs...

  • Page 43: Product And Service Inquiries

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 44 Contact us www.abb.com/drives www.abb.com/drivespartners 2UBB019170 E01 Rev A (EN) 2018-03-15...

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