Valve Clearance Adjustment - Polaris RZR XP 1000 Service Manual

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ENGINE / COOLING SYSTEM

Valve Clearance Adjustment

Always inspect valve clearance prior to

camshaft installation or final engine assembly.

1. Reference

markings made during disassembly. If installing new

camshafts or if camshafts were not marked, you can

reference the part number stamped on the end of the

Intake Camshaft - PN 1204784

Exhaust Camshaft - PN 1204786

2. Lubricate the camshaft bearing journal surfaces with

Polaris PS-4 engine oil prior to installation.

3. Carefully install the camshafts into the cylinder head.

The PTO camshaft lobes

4. Carefully install the rear camshaft carriers onto the

camshafts. Carrier openings should face each other

when installed properly.

should face out as

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

5. Install the four bolts that retain each rear camshaft

and tighten the bolts evenly to

specification.

Camshaft Carrier Bolts:

7 ft-lb (10 Nm)

6. Rotate the camshaft until the cam lobes above the

valves you are inspecting are facing up

7. Measure the valve clearance

(feeler) gauge. Record the measurement if clearance

is out of specification.

using a thickness

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Rzr xp4 1000