General Information; Special Tools And Supplies; Pvt System Torque Specifications - Polaris RZR XP 1000 Service Manual

PVT SYSTEM

GENERAL INFORMATION

SPECIAL TOOLS AND SUPPLIES

PART NUMBER TOOL DESCRIPTION
2872085 Drive Clutch Puller
2871056 Driven Clutch Puller
Clutch Holding Wrench
9314177
Clutch Holding Fixture
2871358-A
Spider Jam Nut Socket
PU- 50578
Clutch Spider Removal and
2870341
Installation Tool
2870910 Roller Pin Tool
Drive Clutch Bushing Replacement
2871226
Tool Kit
2870386 Piston Pin Puller
Driven Clutch Compression Tool
PU-50518
Shock Spanner / Clutch Spreader
2878925
Bosch Automotive Service Solutions: 1-800-345-
2233 or http://polaris.service-solutions.com/
SPECIAL SUPPLIES
Loctite® 620™ 648™ and 7088™
Primer
RTV Silicone Sealer
5.2
PART
NUMBER
N/A
8560054
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.

PVT System Torque Specifications

ITEM
Drive Clutch Retaining Bolt
Driven Clutch Retaining Bolt
PVT Inner Cover Bolts
PVT Outer Cover Screws
Spider Jamb Nut
Drive Clutch Spider
Drive Clutch Cover Plate
Shift Weight Fasteners
Driven Clutch Helix
Retaining Screws
TORQUE VALUE
96 ft-lb (130 Nm)
55 ft-lb (75 Nm)
12 ft-lb (16 Nm)
48 in-lb (5 Nm)
250 ft-lb (339 Nm)
(Apply 0.1 mL
Loctite® 7088 Primer
and 0.1 mL Loctite®
620™)
290 ft-lb (393 Nm)
(Apply 0.4 mL
Loctite® 7088 Primer
and 0.4 mL Loctite®
620™)
9 ft-lb (12 Nm)
20 in-lb (2 Nm)
48 in-lb (5 Nm)