Toro Z400 Series Z Master Setup Instructions

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Z400 Series Z Master Mowers

Loose Parts

Use the steps in the following chart to verify all parts have been shipped and to guide you through the setup.
Step
1
No parts needed
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, 3/8 x 1 inch
2
Curved washer, 3/8 inch
Flange nut, 3/8 inch
Bolt, 1/2 x 3-1/4 inches
Flange nut, 1/2 inch
Lanyard
3
Wheels
4
No parts needed
5
Seat
Nuts (installed on the seat)
Control lever–right
6
Control lever–left
Bolt, 3/8 x 1 inch
Curved washer, 3/8 inch
7
Bulk electrolyte with 1.265 specific gravity
(Purchase from a battery supply outlet)
8
No parts needed
9
Air cleaner cap
Hose clamp
No.2 general purpose lithium-base or
10
molybdenum-base grease. (Purchase
separately)
11
No parts needed
2004—The Toro Company
8111 Lyndale Ave., Blomington, MN 55420, USA
Description
Printed in the USA
All Rights Reserved
Form No. 3351-723 Rev A
Qty.
Raising the machine
1
1
1
8
Installing the rollover protection system
8
(ROPS)
8
2
2
2
2
Installing the drive wheels
Checking the tire pressure
1
Installing the seat
4
1
1
Installing the motion control levers
4
4
80 oz.
Activating the battery
Charging the battery
1
Installing the air cleaner cap
1
1 tube
Greasing the bearings
Checking the height-of-cut level of the
mower
Register your product at www.Toro.com

Setup Instructions

Use
Original Instructions (EN)

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Summary of Contents for Toro Z400 Series Z Master

  • Page 1: Setup Instructions

    Form No. 3351-723 Rev A Z400 Series Z Master Mowers Setup Instructions Loose Parts Use the steps in the following chart to verify all parts have been shipped and to guide you through the setup. Step Description Qty. No parts needed –...
  • Page 2: Raising The Machine

    Step Description Qty. No parts needed – Preparing the side discharge chute No parts needed – Checking the machine before delivery Operator’s Manual Engine Owner’s Manual Delivering the machine to the customer Parts Catalog Safety video Registration card 3. Raise the back of the machine up and support it Step with jack stands.
  • Page 3: Installing The Rollover Protection System (Rops)

    Procedure Step 1. Loosely install the right and left roll bar sections to the frame, using 8 bolts (3/8 x 1 inch), 8 curved washers, and 8 flange nuts (3/8 inch). Installing the Rollover Protection System (ROPS) Parts Needed for This Step Qty.
  • Page 4: Installing The Drive Wheels

    5. Raise the roll bar Step into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards. 6. Torque all the lower fasteners that are attached to the machine Installing the Drive Wheels frame to 30 ft-lb.
  • Page 5: Installing The Seat

    Procedure Step 1. Rotate the control levers to the upright position. 2. Loosely install the control levers on the outside of the posts, using 4 bolts and 4 Installing the Seat curved washers. Note: Install the control levers in the top and Parts Needed for This Step middle holes for the high m-6866...
  • Page 6 1. Remove the battery. Step Refer to the Operator’s Manual for instructions. Important: Do not add electrolyte while the battery is in the machine. You could spill it, causing corrosion. Activating the Battery on International Machines Parts Needed for This Step Qty.
  • Page 7: Charging The Battery

    5. Install the battery Step filler caps. Charging the Battery m-6852 6. Charge the battery and then install it on the Parts Needed for This Step machine. Refer to the Operator’s Manual for None instructions. Procedure Warning Charging the battery produces gasses that can Warning explode and cause serious injury.
  • Page 8: Installing The Air Cleaner Cap

    4. Install the air Step cleaner cap onto the air cleaner and secure it with the hose clamp. Installing the Air Cleaner Parts Needed for This Step m-6913 Qty. Part Air cleaner cap Hose clamp Procedure 1. Remove the plastic plug.
  • Page 9 Step Step Checking the Spindles for Checking the Height-of-cut Grease Level of the Mower Parts Needed for This Step Parts Needed for This Step None Qty. Part 1 tube No. 2 general purpose lithium-base or Procedure molybdenum-base grease. (Purchase separately) Refer to Leveling the Mower at Three Positions in your Operator’s Manual .
  • Page 10 Step Checking the Machine before Delivering It to the Customer Parts Needed for This Step None Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
  • Page 11 Step Delivering the Machine to the Customer Parts Needed for This Step Qty. Part Operator’s Manual Parts Catalog Engine Owner’s Manual Registration card Safety video Procedure At delivery, complete the items listed in the following table and initial each when finished. Model Number: Serial Number:...
  • Page 12 Describe the post sale service procedures for your store. Assist the customer in filling out and mailing the registration card or register online at www.Toro.com. Make sure that the customer receives the Operator’s Manual , Parts Catalog , and Engine Owner’s Manual, Set Up Instructions , and safety video.

Table of Contents