Maintenance; Recommended Maintenance; Schedule(S) - Toro 03540 Reelmaster 5200-D Operator's Manual

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
After the rst operating
hour
After the rst 8 operating
hours
After the rst 10
operating hours
After the rst 50
operating hours
After the rst 200
operating hours
Before each use or daily
Every 50 hours
Every 100 hours
Every 150 hours
Every 200 hours
Every 250 hours
Maintenance Procedure
• Torque the wheel lug nuts to 75 to 80 ft-lb (102 to 108 N⋅m).
• Check the condition and tension of the alternator belt.
• Check the condition and tension of the cooling fan belt.
• Torque the wheel lug nuts to 75 to 80 ft-lb (102 to 108 N⋅m).
• Change the engine oil and lter.
• Check the engine RPM (idle and full throttle).
• Replace the transmission oil lter.
• Check the engine oil level.
• Check the cooling system.
• Check the transmission uid.
• Check the hydraulic uid level.
• Check the rear axle lubricant (Model 03544 only).
• Check the reel to bedknife contact.
• Check the operation of the interlock switches.
• Inspect the air cleaner for damage and check the service indicator. If it is
red, service the air cleaner.
• Check and clean out the air lter precleaner bowl (more often in dusty
and dirty conditions).
• Drain water and other contaminants from the fuel lter/water separator.
• Remove debris from the screen, oil coolers, and radiator (more frequently
in dirty operating conditions).
• Check the hydraulic lines and hoses for leaks, kinked lines, loose mounting
supports, wear, loose ttings, weather deterioration, and chemical
deterioration.
• Grease the bearings and bushings.
• Check the condition of and clean the battery.
• Check the battery cable connections.
• Inspect the cooling system hoses.
• Check the condition and tension of the alternator belt.
• Check the condition and tension of the cooling fan belt.
• Change the engine oil and lter.
• Lubricate the front axle bearings.
• Drain moisture from the fuel and hydraulic uid tanks.
• Check the reel bearing preload.
• Torque the wheel lug nuts to 75 to 80 ft-lb (102 to 108 N⋅m).
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