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Wayne-Dalton 800FR Installation Instructions Manual

Face mounted rolling steel storm shelter door with non-tension release automatic closure governor controlled
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Installation Instructions for
FACE MOUNTED
ROLLING STEEL STORM SHELTER DOOR
with
NON-TENSION RELEASE AUTOMATIC CLOSURE
GOVERNOR CONTROLLED
Model 800FR
Rolling Steel Storm Shelter Doors may be mounted on steel or
masonry construction.
READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS
This document also refers to the following other documents or specifications:
Expansion Anchor Requirement 500460-0001
Rolling Fire Door Test Drop Release Form 830875-0001
830872-0001
REV 12/07/2022
©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation
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  • Page 1 ROLLING STEEL STORM SHELTER DOOR with NON-TENSION RELEASE AUTOMATIC CLOSURE GOVERNOR CONTROLLED Model 800FR Rolling Steel Storm Shelter Doors may be mounted on steel or masonry construction. READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS This document also refers to the following other documents or specifications:...

  • Page 2: Safety Information

    Safety Information WARNING Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have questions or do not understand the information presented, call your nearest trained door system technician.

  • Page 3: Table Of Contents

    Table of Contents Key Drawing Safety Information ......... 2 Pictorial view of a Rolling Steel Storm Shelter Door Key Drawing ..........3 Data Sheet ..........4 with parts and their names. See also the Breakdown Of Pre-Installation ........5 Parts on pages 36-37. Pre-Door Install ........

  • Page 4: Data Sheet

    Data Sheet Your “DATA SHEET” is shown below. It is found inside the door hardware box. You will need to refer to the data on this sheet during installation. Verify that the “Factory Order Number” on the door components matches the one shown on the DATA SHEET. 830872-0001 REV 12/07/2022 ©Copyright 2022 Wayne Dalton, a division of Overhead Door Corporation...

  • Page 5: Pre-Installation

    Pre-Installation VERIFY THAT THE DOOR INSTALLATION can be accomplished before proceeding: Header • Insure the wall opening matches the Opening Width and Height shown on the “DATA SHEET” and in Figure 1. Opening Jamb • Are the jambs suitable to hold the guides? See jambs details below. Height •...

  • Page 6: Pre-Door Install

    Pre-Door Install 1. INSTALL GUIDE ASSEMBLIES • Locate the guide assemblies such that the ”S” dimension exists between the guides, as shown in Figure 4. • The ”S” dimension is shown on the ”DATA SHEET”. • Both guides MUST be on a level line and both guides MUST be plumb.
  • Page 7 Pre-Door Install (continued) A. MASONRY JAMBS Hold ”Z” guide wall angle against wall and drill mounting holes through the top of slots using drill size shown below. Install jamb fasteners on one guide. Recheck ”S” distance, and continue with installation. Refer also to Expansion Anchor Instructions 500460-0001. B.
  • Page 8 Pre-Door Install (continued) 3. IDENTIFY BARREL ASSEMBLY DRIVE END Right hand drive shown in Figure 7; left hand drive is opposite. Look for an “R” for right hand drive or an “L” for left hand drive stamped on the end of the drive shaft.
  • Page 9 Pre-Door Install (continued) 4. BARREL AND HEADPLATE BRACKETS • Set barrel assembly on blocks or sawhorses so headplate brackets clear the floor. See Figures 9 and 10. SET COLLAR • Install set collar on tension shaft BEFORE sliding tension headplate on. •...

  • Page 10: Operator Install

    Pre-Door Install (continued) 7. LIFT BARREL AND HEADPLATE BRACKETS AND BOLT THEM TO GUIDE WALL ANGLES • Use hex bolts to fasten headplate brackets to the inside of the guide wall angle. • Bolt heads must be on the inside of the headplate brackets. See Figure 13. Brackets may have 2 or 3 mounting slots.
  • Page 11 Operator Install (continued) Safety Information & Instructions WARNING Overhead Doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injury, your safety and the safety of others depend on you reading the information in this manual. If you have any questions or do not understand the information presented, call your nearest service representative.
  • Page 12 Section 3: Critical Installation Information Operator Install (continued) Technical Data Safety Information & Instructions The following information will help the installer and electrician fully understand all aspects of t installation. IMPORTANT This unit contains the following parts: READ PRIOR TO ANY DOOR OPERATION Operator assembly.
  • Page 13 service representative using proper tools and instructi ATTENTION: La porte doit pouvoir bouger librement et ne pas coin Operator Install (continued) de verrouillage de la porte (si équipés). Les réparation IMPORTANT INSTALLATION INSTRUCTIONS WARNING To reduce the risk of Pour severe injury or death: de b READ AND FOLLOW ALL INSTALLATION...
  • Page 14 5) Attach operator assembly to weld plate using hardware The Fire Door Operator can be purchased for right-hand or left-hand mounting for Front of Hood & Top of Hood Mount configurations. Right hand mounting shown. Left hand 9” TOP OF HOOD FRONT OF HOOD mounting is a mirror image.
  • Page 15 8. Attach door sprocket and key to door shaft, do not tighten. e slack from chain. Be certain operator output shaft is parallel with door shaft. 10. Move and align sprockets and chain as close to the operator as po 9.
  • Page 16 onto. (See chart) 4) Hang operator to wall on adjustable mounting holes/hardware. Fig. 8 5) Install door sprocket and key to door shaft, do not tighten. Operator Install (continued) 6) Install operator sprocket and key to operator output shaft, do not tighten. 7) Align sprockets and install chain.
  • Page 17 lock washers provided. Fig. 11 Operator Install (continued) Section 4: Installation 110010.001 Weld plate. Bench Mount Weld to headplate min. (2) 1.4” X 1” LG weld beads per side. 13. BENCH MOUNT The Fire Door Operator can be purchased for right-hand or left-hand mounting for Bench Mount configuration. Right hand If weld plate extends beyond The Operator can be purchased for right-hand or left-hand mounting for Bench Mount configuration.
  • Page 18 7. Install chain onto sprockets. 8. Adjust operator to remove slack from chain. Be certain operator output shaft is parallel with door shaft. 9. Tighten operator mounting bracket nuts. 10. Apply locking compound to all sprocket setscrews and tighten. Operator Install (continued) Operator Install (continued) 13.
  • Page 19 Hand Chain and Keeper • With operator installed motor U box. Fig. 20 box. Fig. 20 1) Route the hand chain through the chain guide, around the poc NOTE: To insure smooth operation, make sure there is no twist in the hand chain before NOTE: To insure smooth operation, through the chain guide.
  • Page 20 6) Remove fuse link switch pin to tension chain. Ensure switch holds tension on chain and installation of operator direction or side. Fig. 21-22 2) Remove E-Ring to remove switch assembly. does not contact internal switch. Fig. 23 2) Remove E-Ring to remove switch assembly. 3) Remove plug and insert into hole where fuse link switch was removed.
  • Page 21 compression. ADJUSTING NUT 2) Gradually increase compression until the operator will SPRING CLUTCH perform a complete open and close cycle without clutch PLATE Section 4: Installation slippage. Operator Install (continued) 3) Insert a cotter pin through the adjustment castle nut and Clutch Adjustment bend a leg of the cotter pin to hold it in place.

  • Page 22: Final Door Install

    Final Door Install 17. INSTALL CURTAIN See Figure 34 • The Sling Method is recommended because rolling the curtain onto the barrel assembly from the floor can cause curtain damage. • Suspend the curtain below the barrel on two or more slings or ropes rated for the weight of the curtain, shown on the “DATA SHEET”.
  • Page 23 Final Door Install (continued) 19. COMPLETE GUIDE INSTALLATION • If guides are flared, then bolt the middle angles and the outside angles to the wall angles, as shown in Figure 37. • The Guide Gap MUST be set to the value shown on the ”DATA SHEET”. 20.
  • Page 24 Final Door Install (continued) WARNING DANGER Verify that at this point, the Tension Wheel is free and there is no spring tension. Tension Wheel holds spring tension. Failure to stop pin shaft could allow Tension Wheel to spin uncontrolled possibly causing serious WARNING injury or death.
  • Page 25 Operator Install (continued) 23. LEVEL DOOR (IF NEEDED)—If during previous step the door rolled up level and straight, skip this step. A. Check that guides are plum, square, level, and are properly mounted onto floor and wall. B. Check that the pipe is level. C.
  • Page 26 Final Door Install (continued) 24. DOOR RELEASE ASSEMBLY ROUTING • Ream both ends of thru-wall tube for smooth movement of sash chain thru the tube. • Drill hole thru wall, insert tube and put washer and set collar on each end of tube. NOTE: Thru-wall release is not required on interior mounted fire doors on exterior walls.
  • Page 27 Final Door Install (continued) CAUTION Test system regularly to ensure proper operation! (Testing should be done at least monthly.) WARNING To prevent possible serious injury or death: • While performing the mechanical or electrical door drop test, stay clear of the door and any moving parts. •...
  • Page 28 Final Door Install (continued) 28.2 Place the Operator into hoist mode by pulling the hoist release cord. 28.3 Turn Reset Test Switch to TEST position. The notification appliance will sound indicating a door closure is about to occur, and after a 10 second factory set alarm delay (or optional longer delay) the Fire Door Operator will mechanically release door and door will close.
  • Page 29 Final Door Install (continued) 30. THREE CYCLE STOP ON OBSTRUCTION TEST 30.1 Open door to full open position. 30.2 Make sure that the “FD OBSTCT CYL” are set to “3” and the “FD STP ON OB” is set to ON. WARNING Keep the door opening clear of all personnel.
  • Page 30 Final Door Install (continued) 32.3 Turn the key-switch to TEST and leave it there. The notification appliance will turn on indicating that a door closure is about to occur. After the factory set 10 second (or optional longer) delay, the Fire Door Operator will initiate a closure. •...
  • Page 31 Final Door Install (continued) STEP 34 STEP 35 PRODUCT SAFETY INSTRUCTIONS BOTTOM BAR WARNING DECAL The door installer has the following responsibilities: Doors with sensing edge on the bottom bar must have the warning decal shown • Find labels in hardware box. below mounted on the bottom bar and at eye level on the drive side guide or jamb.
  • Page 32 Final Door Install (continued) 38. CHECK THE FOLLOWING ITEMS BEFORE HOOD INSTALLATION • On steel walls the hood flange must be fastened to each connection point by • Verify through entire travel of the door that endlocks on each side of drilling holes through the hood flange and into wall.
  • Page 33 NOTE: A Guide Bottom Seal is a UL requirement for each fire door (Model 800FR) with an unlevel floor to keep fire from passing thru the gap under the guide mounted off the floor. The Bottom Seal is not optional and must be installed, when required, to fill the gap.

  • Page 34: Maintenance

    Maintenance REPLACEMENT BOTTOM BAR This procedure is for replacing a bottom bar and slats or adding additional slats. Verify that the replacement bottom bar and slats are suitable for the door mounted on the wall opening. • Obtain permission to block traffic thru the opening in the wall. •...

  • Page 35: Troubleshooting

    TROUBLESHOOTING The chart below is a list of possible problems with the operation of the fire door. The possible causes listed are the most common, and are not meant to include all possibilities. With the variety of the product and the field conditions, other factors may be involved. If assistance beyond this troubleshooting chart is needed, please contact your Wayne Dalton Dealer.

  • Page 36: Breakdown Of Parts

    Breakdown Of Parts Parts Drawing NOTE: Fasteners and some parts not shown for clarity. Check the Parts List for any parts. NOTE: Components and component locations are shown here for reference only. Your unit installation a or b and component locations may be different. WA RN ING door resul...
  • Page 37 Breakdown Of Parts (continued) Table of Part Numbers BEFORE ORDERING PARTS LOCATE YOUR ORIGINAL DOOR NUMBER Found on the Nameplate Attached to your Bottom Bar Reference Reference Built to Part Part Built to Order? Item Description Number Item Description Order? Number Curtain Assembly, Complete 830300...

  • Page 38: Return Goods Policy

    Return Procedure for FACE MOUNTED ROLLING STORM SHELTER DOOR Model 800FR The Wayne Dalton Rolling Steel Division will only accept returned materials that are in warranty. Products being returned must be accompanied by a Return Authorization (RA) Tag. To obtain a RA Tag please use the following guidelines;...

  • Page 39: Warranty

    Limited Warranty...

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