Table Of Contents - ABB ProcessMaster FEP611 Operating Instructions Manual

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Contents
1 Safety ............................................................................... 5
1.1 General information and instructions .................... 5
1.2 Warnings ............................................................. 5
1.3 Intended use ........................................................ 5
1.4 Improper use ....................................................... 5
1.5 Warranty provisions ............................................. 5
2 Function and System Design .......................................... 6
2.1 Overview ............................................................. 6
2.1.1 ProcessMaster .................................................... 6
2.1.2 HygienicMaster .................................................... 7
2.1.3 Transmitter .......................................................... 8
2.2 Model variants ..................................................... 9
2.3 Measuring principle .............................................. 9
3 Product identification .................................................... 10
3.1 Name plate ........................................................ 10
3.1.1 Integral mount design ........................................ 10
4 Transport and storage .................................................. 12
4.1 Inspection .......................................................... 12
4.2 Transport ........................................................... 12
4.3 Storing the device .............................................. 12
4.4 Returning devices .............................................. 12
5 Installation ..................................................................... 13
5.1 Installation conditions ......................................... 13
5.1.1 General information ............................................ 13
5.1.2 Brackets and supports ....................................... 13
5.1.3 Gaskets ............................................................. 13
5.1.4 Devices with a wafer-type design ....................... 14
5.1.5 Flow direction .................................................... 14
5.1.6 Elektrode axis .................................................... 14
5.1.7 Mounting position .............................................. 14
5.1.8 Minimum distance .............................................. 15
5.1.9 Inlet and outlet sections ..................................... 15
5.1.10 Free inlet or outlet .............................................. 16
5.1.11 Strongly contaminated measuring media ............ 16
5.1.12 Installation in the vicinity of pumps ..................... 16
5.1.13 Installation in pipelines with larger nominal
diameters .......................................................... 17
5.1.14 Installation in 3A-compliant installations .............. 17
5.2 Installing the sensor ........................................... 18
5.3 Opening and closing the terminal box ................ 18
5.3.1 Rotating the LCD indicator ................................. 19
5.4 Grounding the flowmeter sensor ........................ 19
5.4.1 General information on ground connections ....... 19
5.4.2 Metal pipe with fixed flanges .............................. 19
5.4.3 Metal pipe with loose flanges ............................. 20
5.4.4 Plastic pipes, non-metallic pipes or pipes with
insulating liner .................................................... 20
5.4.5 Sensor type HygienicMaster .............................. 20
5.4.6 Grounding for devices with protective plates ...... 20
5.4.7 Grounding with conductive PTFE grounding plate20
5.4.8 Installation and grounding in pipelines with cathodic
corrosion protection ........................................... 21
5.5 Electrical connections ........................................ 22
5.5.1 Connecting the power supply............................. 22
5.5.2 Installing the connecting cables .......................... 22
5.5.3 Connection using a cable conduit ...................... 23
5.5.4 Connection with IP rating IP 68 .......................... 23
5.5.5 Electrical connection .......................................... 25
5.5.6 Electrical data for inputs and outputs ................. 26
5.5.7 Connection to integral mount design .................. 27
5.5.8 Connection to remote mount design .................. 28
6 Commissioning .............................................................. 31
6.1 Safety instructions.............................................. 31
6.2 Write-protection switch, service LED and local
operating interface ............................................. 31
6.3 Checks prior to commissioning .......................... 32
6.4 Parameterization of the device ........................... 32
6.4.1 Parameterization via the infrared service port
adapter .............................................................. 33
6.4.2 Parameterization via the local operating interface 33
6.5 Factory settings ................................................. 34
6.6 Switching on the power supply .......................... 34
6.7 Parameterization via the "Easy Setup" menu
function ............................................................. 34
6.8 Measuring range table ....................................... 37
7 Operation ....................................................................... 38
7.1 Safety instructions.............................................. 38
7.2 Menu navigation ................................................ 38
7.3 Menu levels ........................................................ 39
7.3.1 Process display .................................................. 40
7.3.2 Switching to the information level (operator menu)40
7.3.3 Error messages on the LCD display ................... 41
7.3.4 Switching to the configuration level
(parameterization) .............................................. 41
7.3.5 Selecting and changing parameters ................... 42
7.4 Parameter overview ........................................... 44
7.5 Parameter descriptions ...................................... 49
7.5.1 Available units .................................................... 49
7.5.2 Menu: Easy Setup .............................................. 50
7.5.3 Menu: Device Info .............................................. 51
7.5.4 Menu: Device Setup ........................................... 53
7.5.5 Menu: Display .................................................... 56
7.5.6 Menu: Input/Output ........................................... 57
7.5.7 Menu: Process Alarm ......................................... 60
7.5.8 Menu: Diagnostics ............................................. 61
7.5.9 Menu: Totalizer .................................................. 63
7.6 Software history ................................................. 63
ProcessMaster FEP610, HygienicMaster FEH610 | OI/FEP610/FEH610-EN Rev. B 3