HP Indigo Division Series Instruction For Use & Installation Instructions page 2

Securing the turnbar..........................................................................................................................54
Electrical cabling ...............................................................................................................................58
Installing the vacuum hoses..............................................................................................................70
Install the floor platform .....................................................................................................................72
Installing the chiller and cooling water hoses....................................................................................72
Install the UPS...................................................................................................................................75
Install the writing head.......................................................................................................................76
Install the HVPS (High Voltage Power Supply).................................................................................77
Install the roof covers ........................................................................................................................79
Install system components ................................................................................................................80
Unpacking the ILP, unwinder, utility cabinets, and ink cabinets .......................................................80
Installing the ILP................................................................................................................................81
Installing the ILP web rollers .............................................................................................................97
Installing the unwinder.....................................................................................................................100
Unwinder electrical connections......................................................................................................104
ILP electrical connections................................................................................................................105
Connect the air supply.....................................................................................................................108
Install the ILP vacuum hoses ..........................................................................................................112
Installing the ink cabinets ................................................................................................................113
Adjusting the web guide ..................................................................................................................116
Install the utility cabinet ...................................................................................................................117
Connect the computers ...................................................................................................................121
Install the master console ...............................................................................................................127
Connecting the master computer ....................................................................................................128
Production flow................................................................................................................................130
Install the finishing components ......................................................................................................130
Installing the turnbar stepping plate ................................................................................................130
Install the main power connection and transformer ........................................................................130
Initial power-up ................................................................................................................................131
Emergency stop tests......................................................................................................................136
Threading the web...........................................................................................................................138
Configure the press software ..........................................................................................................139
Install PIP and blankets...................................................................................................................139
Testing and calibrating the press ....................................................................................................139
Customer acceptance test procedure (CATP) ................................................................................145
CATP specification checklist ...........................................................................................................147
Complete the installation .................................................................................................................150
Appendix A: Image placement parameters ..........................................................................................151
Revision history ....................................................................................................................................153
Confidentiality Notice............................................................................................................................153
List of figures
Figure 1 The HP Indigo press w3250 ...................................................................................................6
Figure 2 The alignment jig ..................................................................................................................19
Figure 3 The alignment jigs mounted .................................................................................................19
Figure 4 Sections of the new Parallel jig ............................................................................................20
Figure 5 Mounting the v-section of the Parallel jig..............................................................................21
Figure 6 Mounting the dial bracket on the extension..........................................................................22
Figure 7 Positioning the u-bases ........................................................................................................25
Figure 8 Remounting the u-base slip plates .......................................................................................26
Figure 9 Adjusting the u-base height ..................................................................................................27
Figure 10 Placing the foresight on the PE2 u-base ............................................................................28
CA294-03070 rev 00
Installation Manual
page 2 of 153