General Information 3 - Toro ProPass 200 Service Manual

Table of Contents
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION
Operator's Manual . . . . . . . . . . . . . . . . . . . . . . . . . .
ProPass Hydraulic Supply
Hydraulic Hose Kit (Tow Vehicle to ProPass)
Machine Hydraulic Control
Rear Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relieving Hydraulic System Pressure
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Hose and Tube Installation (O--Ring
Face Seal Fittings) . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Hose and Tube Installation (JIC Flared
Fittings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic O--Ring Face Seal (ORFS) Fitting
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic JIC Flared Fitting Installation
HYDRAULIC SCHEMATICS
Standard Hydraulic Controls
Electronic Hydraulic Controls
HYDRAULIC FLOW DIAGRAMS: STANDARD
HYDRAULIC CONTROLS
Rear Option Circuit (Twin Spinner or Conveyor) 14
Floor Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC FLOW DIAGRAMS: ELECTRONIC
HYDRAULIC CONTROLS
Rear Option Circuits (Twin Spinner or Conveyor) 16
Floor Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ProPass 200
2
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3
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5
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6
6
8
9
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14
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18
Page 3 - - 1
Hydraulic System
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . .
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE AND REPAIRS
General Precautions for Removing and
Installing Hydraulic System Components
Check Hydraulic Lines and Hoses
Hydraulic Control (Machines with Standard
Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . .
Control Valve Service (Machines with Standard
Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Valve Assembly (Machines with Standard
Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Control (Machines with Electronic
Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Control Manifold (Machines with
Electronic Hydraulic Controls)
Floor Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Motor Service . . . . . . . . . . . . . . . . . . . . . . . .
Twin Spinner Motors . . . . . . . . . . . . . . . . . . . . . . . .
Conveyor Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Option Motor Service
EATON (CHAR--LYNN)
PURPOSE MOTORS PARTS and REPAIR MANUAL
EATON (CHAR--LYNN)
PURPOSE GEROLER
INFORMATION
Chapter 3
20
22
24
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28
30
31
32
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38
40
42
44
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S--SERIES GENERAL
R--SERIES GENERAL
MOTOR REPAIR
Hydraulic System