Toro 07253TC Operator's Manual
Air-cooled gasoline utility vehicle
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Also See for 07253TC:
- Operator's manual (33 pages) ,
- Service bulletin (3 pages) ,
- Operator's manual (40 pages)
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Summary of Contents for Toro 07253TC
- Page 1 Form No. 3324-570 Rev A Workman ® 2100 Air-Cooled Gasoline Utility Vehicle 07253TC—200000001 and Up Operator’s Manual...
- Page 2 You are also responsible for training All of us at Toro want you to be completely satisfied persons, who you allow to use the product, about safe with your new product, so feel free to contact your operation.
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Page 3: Table Of Contents
Contents Safety Towing The Vehicle Safe Operating Practices Trailer Towing Supervisor’s Responsibilities Notation for areas of concern: Before Operating Daily Maintenance Checklist While Operating Maintenance Maintenance Minimum Recommended Maintenance Intervals23 Vibration Level Heavy-Duty Operation Symbol Glossary Jacking the Vehicle Neutral Lock Assembly Specifications Adjusting The Front Suspension Check the Crankcase Oil... -
Page 4: Safety
Safety Safe Operating Practices replacement manual is available by sending complete model and serial number to: The Toro Company, 8111 Lyndale Avenue South, The WORKMAN ® was designed and tested to Minneapolis, Minnesota 55420. offer safe service when operated and maintained properly. -
Page 5: While Operating
Safety sure problem is corrected before vehicle or passengers in box or on attachments. Remember attachment is operated again. your passenger may not be expecting you to brake or turn and may not be ready. 13. Since gasoline is highly flammable, handle it carefully. -
Page 6: Maintenance
Safety load. Shift into a lower gear before starting 19. Do not touch engine, transaxle, radiator, muffler up or down a hill. or muffler shield while engine is running or soon after it has stopped because these areas may be E. -
Page 7: Vibration Level
30. Do not overspeed engine by changing governor settings. Maximum engine speed is 3650 rpm. To assure safety and accuracy, have an Authorized TORO Distributor check maximum engine speed with a tachometer. 31. If major repairs are ever needed or assistance is required, contact an Authorized TORO Distributor. -
Page 8: Symbol Glossary
Symbol Glossary SAFETY ALERT SYMBOL GENERAL HAZARD SAFETY CRUSHING OF WHOLE BODY, CRUSHING OF TOES OR FOOT, CRUSHING OF FINGERS OR HAND, CUTTING OF FINGERS OR HAND CUTTING OF FOOT ALERT APPLIED FROM ABOVE FORCE APPLIED FROM ABOVE FORCE APPLIED FROM SIDE STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM DRAINING STAY A SAFE DISTANCE FROM MACHINE STAY A SAFE DISTANCE FROM... - Page 9 Safety THROWN OR FLYING OBJECTS, SEVERING OF FINGERS OR RIDING ON THIS MACHINE IS SHUT OFF ENGINE & REMOVE FACE EXPOSURE HAND, ENGINE FAN ALLOWED ONLY ON A PASS- KEY BEFORE PERFORMING ENGER SEAT & ONLY IF THE MAINTENANCE OR REPAIR WORK DRIVER'S VIEW IS NOT HINDERED MACHINE TIPPING USE CAUTION ON STEEP HILLS MACHINE TIPPING...
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Page 10: Specifications
Specifications Lights: Twin halogen headlights. Type: 4-wheel, step-through, two-person vehicle. Engine: Briggs & Stratton, V-twin cylinder, 4-cycle, Tow Hitch: Hitch has a hole for ball or pin. OHV, air-cooled, gas engine, 11.9 KW (16 hp) @ Cargo Box: Rotational molded plastic box with 3600 rpm, 480 cc (29.3 cu. -
Page 11: Check The Crankcase Oil
Oil Type: Detergent oil (API service SE, SF, or SG) Recommended Gasoline Viscosity: See table below The Toro Company strongly recommends the use of fresh, clean, UNLEADED regular grade gasoline in Toro gasoline powered products. Unleaded gasoline bums cleaner, extends engine life, and promotes good starting by reducing the build-up of combustion chamber deposits. -
Page 12: Filling The Fuel Tank
Before Operating DANGER POTENTIAL HAZARD In certain conditions, gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD • Always place gasoline containers on the Figure 2 ground away from your vehicle before filling. -
Page 13: Check Tire Pressure
Before Operating Shift the gear selector to REVERSE. Adjust the non-compressed spring height to 25–28mm (1” to 1-1/8”). Check Tire Pressure Check tire pressure every 8 hours or daily to assure proper levels. Air pressure range in front and rear tires is 55–103 kPa (8–15 psi). -
Page 14: Think Safety First
Operation Think Safety First on a steep grade, make sure the parking brake is applied. Place blocks at the downhill side of the wheels. Please carefully read all the safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. -
Page 15: Gear Shift Selector
Operation Gear Shift Selector The gear shift selector moves the vehicle in the desired direction forward or reverse (Fig. 5). The vehicle will start in either direction. Note: If the gear shift selector is in REVERSE when the ignition is turned on, a buzzer will sound to warn the operator.the IMPORTANT: The vehicle should always be stopped before changing the gear selection and... -
Page 16: Pre-Starting Checks
Check all fluid levels and add the appropriate Stopping The Vehicle amount of Toro specified fluids, if any are found to be low. To stop the machine, remove your foot from the accelerator pedal and slowly depress the brake pedal. -
Page 17: Lowering The Bed
Operation Tailgate Latches To open the tailgate latches, push the latches toward the outside of the vehicle (Fig. 11). Lift the latches up. The latches will spring out toward the center of the tailgate. Slowly lower the tailgate. Figure 9 1. -
Page 18: Operating Characteristics
Operation performance until several hours of use has help, ask your supervisor for assistance. caused the brakes to become burnished Many factors contribute to accidents. You have (broke-in). control over several of the most important. Your actions, such as driving too fast for conditions, •... -
Page 19: Speed
Operation Speed If you drive through standing water deep enough to get the brakes wet, they will not work well until they are dry. After driving through water, you should test Speed is one of the most important variables leading the brakes to make sure they work properly. -
Page 20: Loading And Dumping
Operation cautiously as possible. Never make sharp or fast turns will make the vehicle much more likely to tip over on on a hill. that side. This is especially true when turning if the load is on the outside of the turn. If you stall or begin to lose headway while climbing a steep hill, quickly apply the brakes, shift to reverse, Never position heavy loads behind the rear axle. -
Page 21: Towing The Vehicle
This places approximately 10% of the GTW on the tow hitch of the vehicle. In case of emergency, the vehicle can be towed for a short distance. However, Toro does not recommend When hauling cargo or towing a trailer, do not this as a standard procedure. -
Page 22: Notation For Areas Of Concern
Maintenance Daily Maintenance Checklist Duplicate this page for routine use. Note: Check proper section of the operator’s manual for fluid specifications. Daily Maintenance check for Week of __________________________ Maintenance Check Item Tues Thurs Brake & Parking Brake Operation Gear Shift Operation Fuel Level Engine Oil Level Transaxle Oil Level... -
Page 23: Minimum Recommended Maintenance Intervals23
Maintenance Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Every Every Every Every Change Engine Oil-initial 8 Hours Every 800 hours hours hours hours hours Check Battery Fluid Level Check Battery Cable Connections Change Engine Oil (includes synthetic oil)’ Lubricate All Grease Fittings Clean The engine Rotating Screen Air Cleaner Filter-Inspect... -
Page 24: Heavy-Duty Operation
Maintenance CAUTION POTENTIAL HAZARD If you leave the key in the ignition switch, someone could start the engine. WHAT CAN HAPPEN Accidental starting of the engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD Remove the key from the ignition switch and pull the wire(s) off the spark plug(s) before you do any maintenance. -
Page 25: Jacking The Vehicle
Maintenance Jacking the Vehicle Whenever the engine is run for routine maintenance and/or engine diagnostics, the rear wheels of the vehicle should be 25mm (1”) off the ground with the rear axle supported on jack stands. DANGER POTENTIAL HAZARD Figure 15 A vehicle on a jack may be unstable. -
Page 26: Adjusting The Front Suspension
Maintenance Figure 17 1. Secondary clutch Figure 18 1. Travel limiting bolt 2. Centering bolt 3. Ride height adjustment bolt Adjusting The Front Suspension Greasing and Lubrication The ride height of each side of the vehicle can be adjusted. Service Interval/Specification Jack the front end of the vehicle off the ground;... -
Page 27: Air Cleaner
Maintenance Air Cleaner Service Interval/Specification Check the air cleaner body for damage that could possibly cause an air leak. Replace a damaged air cleaner body. Ensure the cover is sealing around the air cleaner body. Figure 19 Air Cleaner Filter: Inspect after every 100 operating hours;... -
Page 28: Cleaning The Filter Element
Maintenance Gently slide the filter out of the air cleaner body Installing the Filter Element to reduce the amount of dust dislodged (Fig. 22). IMPORTANT: To prevent engine damage, always Avoid knocking the filter against the air cleaner body. operate the engine with the complete air cleaner assembly installed. -
Page 29: Changing Oil And Filter
Maintenance Changing Oil and Filter Fuel System Park the machine on a level surface and turn the Fuel Lines and Connections engine off. Check lines and connections every 400 hours or Raise bed and secure it with the prop rod. yearly, whichever occurs first. -
Page 30: Drive Belt
Maintenance fins or cooling shrouds removed, will cause engine To replace the belt, reverse the procedure. damage due to overheating. Lower the bed. IMPORTANT: Never clean the engine with pressurized water because water could Spark Plugs contaminate the fuel system. Service Interval/Specification Drive Belt Replace spark plugs after every 800 operating hours... -
Page 31: Adjusting Ground Speed
If you think the ground speed needs not sufficient when the brake pedal is depressed. adjusting, contact your local Authorized Toro Service Check adjustment every 200 hours. Dealer. Turn the ignition to OFF and remove the key. -
Page 32: Inspecting Tires
Maintenance Inspecting Tires Tighten tie rod jam nuts when adjustment is correct. Check tire condition at least every 100 hours of Ensure there is full travel of the steering in both operation. Operating accidents, such as hitting curbs, directions. can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. -
Page 33: Removing The Battery
Maintenance Removing the Battery Disconnect the positive (red) cable from the battery post. Position the vehicle on a level surface, stop the engine, engage the parking brake and remove the Remove the battery from the chassis. key from the ignition switch. Installing the Battery Raise the bed and secure with the prop rod. -
Page 34: Checking Electrolyte Level
Maintenance Checking Electrolyte Level IMPORTANT: Do not overfill the battery. Electrolyte will overflow onto other parts of the vehicle and severe corrosion and Check the electrolyte level every 50 operating hours deterioration will result. or, if the machine is in storage, every 30 days. Raise the bed and secure with the prop rod. - Page 35 Maintenance – 35 –...