Toro 22322 Operator's Manual
Compact tool carrier
Hide thumbs
Also See for 22322:
- Operator's manual (52 pages) ,
- Quick start quide (2 pages) ,
- Setup instructions (2 pages)
Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Toro 22322
Summary of Contents for Toro 22322
- Page 1 Form No. 3403-169 Rev B TX 427 Compact Tool Carrier Model No. 22321—Serial No. 314000001 and Up Model No. 22321G—Serial No. 314000001 and Up Model No. 22322—Serial No. 314000001 and Up *3403-169* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 California to cause cancer, birth defects, or other reproductive harm. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product. This product complies with all relevant European directives,...
-
Page 3: Table Of Contents
and Note emphasizes general information worthy of special Adjusting the Traction Control Neutral attention. Position .............39 Adjusting the Tracking of the Traction Control, Full Forward Position ..........40 Contents Hydraulic System Maintenance ........41 Replacing the Hydraulic Filter ........41 Changing the Hydraulic Fluid........41 Safety ................ -
Page 4: Safety
Safety • Wear appropriate clothing including safety glasses, long pants, safety shoes, and hearing protection. Tie back long hair. Do not wear jewelry. Improper use or maintenance by the operator or owner • can result in injury. To reduce the potential for injury, Inspect the area where the equipment is to be used and comply with these safety instructions and always remove all objects such as rocks, toys, and wire which can... - Page 5 Do not carry a load with the arms raised. Always carry hide obstacles. loads close to the ground. • Use only Toro-approved attachments. Attachments can • Do not over-load the attachment and always keep the change the stability and the operating characteristics of load level when raising the loader arms.
-
Page 6: Sound Pressure Level
Stop and inspect the equipment if you strike an object. Make any necessary repairs before starting. • Use only genuine Toro replacement parts to ensure that original standards are maintained. • Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes, and clothing. -
Page 7: Stability Data
20° 18° 17° 17° 14° 10° 12° 9° 5° 5° 5° Model 22322 Maximum Recommended Slope when Operating with: Front Uphill Rear Uphill Side Uphill Configuration Traction unit without attachment 12° 20° 23° Traction unit with an attachment rated with one of the following stability ratings for each slope position:* 25°... -
Page 8: Slope Indicator
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. To determine the maximum slope you can safely operate the machine on, refer to the Stability Data section. Use the slope indicator to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than that specified in the Stability Data section. -
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 100-8821 93-6686 1. Crushing hazard and cutting hazard of hand—stay a safe 1. - Page 10 115-4856 1. Warning—read the Operator's Manual; maximum load rating of 500 lb (228 kg); no riders. 115-4861 1. Auxiliary hydraulics 3. Forward 2. Locked reverse (detent) 4. Neutral (off) 115-4857 1. Lower the loader arms. 4. Curl the bucket. 2. Dump the bucket. 5.
- Page 11 117-1806 115-4860 1. Warning—read the Operator's Manual. 2. Warning—set the parking brake, shut off the engine, remove the ignition key and lower the loader arms before leaving the machine. 3. Crushing hazard—install the cylinder lock and read the instructions before servicing or performing maintenance. 4.
- Page 12 117-4045 1. Read the Operator's Manual, located 7. Choke 13. Engine—run inside the rear-access cover. 2. Fast 8. Off 14. Engine—shut off 3. Continuous-variable setting 9. Fuel 15. Warning—do not operate this machine unless you are trained. 4. Slow 10. Hydraulic-fluid temperature 16.
-
Page 13: Product Overview
Product Overview Figure 4 1. Track 5. Loader arms 9. Mount plate 13. Fuel tank 2. Track-adjustment chamber 6. Hood 10. Tie-down/lift loop 14. Reverse-safety plate 3. Lift cylinder 7. Auxiliary-hydraulic couplers 11. Control panel 4. Cylinder lock 8. Tilt cylinder 12. - Page 14 Traction Control • To turn right, rotate the traction control clockwise (Figure G008131 Figure 6 Figure 9 1. Reference bar (does not move to give you a reference point and a fixed handle to hold while operating the traction unit) •...
- Page 15 Auxiliary-Hydraulics Lever To operate a hydraulic attachment in the forward direction, rotate the auxiliary-hydraulics lever rearward and pull it down to the reference bar (Figure 13, number 1). To operate a hydraulic attachment in reverse direction, rotate the hydraulics lever rearward, then move it left into the upper slot (Figure 13, number 2).
-
Page 16: Specifications
168 cm (66 inches) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 17: Operation
Operation DANGER In certain conditions, fuel is extremely flammable Note: Determine the left and right sides of the machine and highly explosive. A fire or explosion from fuel from the normal operating position. can burn you and others and can damage property. Important: Before operating, check the fuel and oil •... -
Page 18: Checking The Engine-Oil Level
Note: The cap is tethered to the fuel tank. Important: Do not overfill the crankcase with oil to prevent damaging the engine. 4. Add unleaded fuel to the fuel tank, until the level is just below the bottom of the filler neck. 10. -
Page 19: Starting And Stopping The Engine
Starting and Stopping the Stopping the Traction Unit Engine To stop the traction unit, release the traction control, move the throttle lever to slow (turtle), lower loader arms to the ground, and shut off the engine. Set the parking brake and Starting the Engine remove the key. -
Page 20: Using The Cylinder Lock
Installing the Cylinder Lock Installing an Attachment 1. Remove the attachment. Important: Use only Toro-approved attachments. 2. Raise the loader arms to the fully raised position. Attachments can change the stability and the operating 3. Shut off the engine. - Page 21 Connecting the Hydraulic Hoses 7. Engage the quick-attach pins, ensuring that they are fully seated in the mount plate (Figure 21). WARNING Important: If the pins do not rotate to the engaged position, the mount plate is not fully Hydraulic fluid escaping under pressure can aligned with the holes in the attachment receiver penetrate skin and cause injury.
-
Page 22: Securing The Traction Unit For Transport
Removing an Attachment Loading the Machine 1. Lower the attachment to the ground. Use extreme caution when loading or the unloading machine onto a trailer or a truck. Use a full-width ramp that is wider 2. Shut off the engine. than the machine for this procedure. - Page 23 WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Use only a full-width ramp; do not use individual ramps for each side of the machine.
-
Page 24: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Replace the hydraulic filter. After the first 8 hours • Change the engine oil and filter. After the first 50 hours •... -
Page 25: Premaintenance Procedures
CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. -
Page 26: Closing The Rear-Access Cover
Closing the Rear-Access Cover 1. Move the rear-access cover in place over the back of the traction unit making sure that the tabs line up in the slots. 2. Push the access cover forward, lining up the hand-knob screws with the threaded holes in the machine. 3. -
Page 27: Lubrication
Lubrication Greasing the Traction Unit Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. 1. Lower the loader arms and shut off the engine. Remove the key. 2. Clean the grease fittings with a rag. 3. -
Page 28: Engine Maintenance
Engine Maintenance 7. Check the air-filter-service indicator. • If the service indicator is clear, clean any debris from cover and install cover. Servicing the Air Cleaner Ensure that the cover is seated correctly and seals with the air-cleaner body. Service Interval: Before each use or daily—Check the air-filter-service indicator. -
Page 29: Servicing The Engine Oil
Servicing the Engine Oil Service Interval: After the first 50 hours Every 100 hours—Change the engine oil. Every 200 hours—Change the oil filter. Note: Change the oil and filter more frequently when operating conditions are extremely dusty or sandy. Oil Type: Detergent oil (API service SG, SH, SJ, or higher) Crankcase Capacity: with filter, 2.0 L (2.1 US qt) Viscosity: See table below G018430... -
Page 30: Servicing The Spark Plugs
7. Install the replacement oil filter to the filter adapter. Turn the oil filter clockwise until the rubber gasket contacts the filter adapter, then tighten the filter an additional 1/2 turn. 8. Fill the crankcase with the proper type of new oil; refer Changing the Oil (page 29). -
Page 31: Fuel System Maintenance
Fuel System Maintenance Changing the Fuel Filter Service Interval: Every 200 hours/Yearly (whichever comes first) 1. Lower the loader arms, shut off the engine, and remove Figure 39 the key. 1. Center-electrode insulator 3. Air gap (not to scale) 2. Open the hood and remove the left side screen. 2. -
Page 32: Draining The Fuel Tank
Draining the Fuel Tank Electrical System Maintenance DANGER In certain conditions, fuel is extremely flammable Servicing the Battery and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Service Interval: Every 100 hours—Check the battery •... - Page 33 3. Remove the battery from the traction unit. Important: Never fill the battery with distilled water while the battery is installed in the traction unit. Electrolyte could be spilled on other parts and cause corrosion. 4. Clean the top of the battery with a paper towel. 5.
-
Page 34: Drive System Maintenance
Drive System Maintenance Servicing the Tracks Service Interval: After the first 50 hours—Check and adjust the track tension. Before each use or daily—Clean the tracks. Before each use or daily—Check the tracks for G003792 excessive wear (If the tracks are worn, replace them.) Figure 42 Every 100 hours—Check and adjust the track tension. - Page 35 Adjusting the Track Tension Replacing the Tracks There should be 7 cm (2-3/4 inches) between the tension nut Models 22321 and 22321G and the back of the tension tube (Figure 44). If not, adjust the track tension using the following procedure: When the tracks are badly worn, replace them.
- Page 36 14. Repeat steps through to replace the other track. 11. Install the large washers on the wheels over the grease. Model 22322 12. Install the inner tension wheel and secure it with the nut removed previously (Figure 47).
-
Page 37: Belt Maintenance
Figure 49 metal hook to disconnect the idler-pulley spring, such as the 1. Road wheel 4. Road wheel cap Spring-Removal Tool (Toro Part No. 92-5771) available for 2. Gasket 5. Snap ring order from your Authorized Service Dealer. 3. Bolt 6. - Page 38 Figure 51 Spring cover not shown 1. Idler-pulley assembly 2. Drive-belt routing 5. Remove the belt from the 3 pulleys (Figure 52). Figure 50 4. Idler pulley 1. Spring-removal tool 2. Drive belt 5. Engine (see-through for illustrative purposes) 3. Idler pulley spring (spring Figure 52 cover not shown) Spring cover not shown...
-
Page 39: Controls System Maintenance
Controls System 5. Adjust the traction control so that it rests flush against the reference bar when you pull it straight back (Figure Maintenance Figure 55). The factory adjusts the controls before shipping the traction unit. However, after many hours of use, you may need to adjust the traction control alignment, the neutral position of the traction control, and the tracking of the traction control in the full forward position. -
Page 40: Adjusting The Tracking Of The Traction Control, Full Forward Position
Adjusting the Tracking of the WARNING Traction Control, Full Forward When the traction unit is running, you could be caught and injured in moving parts or Position burned on hot surfaces. If the traction unit does not drive straight when you hold Stay away from pinch points, moving parts, the traction control against the reference bar, complete the and hot surfaces when adjusting the running... -
Page 41: Hydraulic System Maintenance
Toro Premium All Season Hydraulic Fluid (refer to 1. Hydraulic filter your Authorized Toro Dealer for more information) • If either of the above Toro fluids are not available, 5. Remove the old filter (Figure 58) and wipe the surface you may use another Universal Tractor Hydraulic of the filter adapter gasket clean. - Page 42 One bottle is sufficient for 15 to 22 L (4 to 6 US gallons) of hydraulic fluid. Order part no. 44-2500 from your Authorized Toro Dealer. 1. Position the traction unit on a level surface. 2. Open the hood and remove the left side screen.
-
Page 43: Checking The Hydraulic Lines
Checking the Hydraulic Lines Cleaning Service Interval: Every 100 hours—Check the hydraulic lines for leaks, loose fittings, kinked lines, Removing Debris from the loose mounting supports, wear, weather, Traction Unit and chemical deterioration. (Make necessary repairs before operating.) Service Interval: Before each use or daily Every 1,500 hours/Every 2 years (whichever comes Important: Operating the engine with blocked screens first)—Replace all moving hydraulic hoses. -
Page 44: Cleaning The Chassis
Cleaning the Chassis Service Interval: Every 100 hours—Check for dirt build-up in the chassis. Using a flashlight, open the hood and inspect the area under the engine on a regular basis. When the debris is 1 to 2 inches deep, complete the following procedure (refer to Figure 61 throughout this procedure): Figure 62... -
Page 45: Storage
Storage 17. Remove the plug from the vent fitting and connect the vent hose to it. 1. Lower the loader arms, shut off the engine, and remove 18. Connect the fuel line and remove the clamp. the key. 19. Secure the tank cap and tighten it until it clicks. 2. - Page 46 12. Check and adjust the track tension; refer to Adjusting the Track Tension (page 35). 13. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 14. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer.
-
Page 47: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The battery is discharged. 1. Charge the battery or replace it. 2. The electrical connections are 2. Check the electrical connections for corroded or loose. good contact. 3. The relay or switch is damaged. 3. - Page 48 Notes:...
- Page 49 Notes:...
- Page 50 Notes:...
- Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.