Related Manuals for Toro 22342HA
Summary of Contents for Toro 22342HA
- Page 1 Form No. 3453-904 Rev A TX 427 Compact Tool Carrier Model No. 22342HA—Serial No. 411760000 and Up Model No. 22342HD—Serial No. 411760000 and Up *3453-904* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Hydraulic-Fluid Specifications ......45 Checking the Hydraulic-Fluid Level....46 Replacing the Hydraulic Filter ......46 Safety ............... 4 Changing the Hydraulic Fluid ......47 General Safety ........... 4 Cleaning .............. 48 Safety and Instructional Decals ......5 Removing Debris ..........48 Product Overview ............. -
Page 4: Safety
Safety • Keep bystanders and children out of the operating area. • Stop the machine, shut off the engine, and remove General Safety the key before servicing, fueling, or unclogging the machine. DANGER Improperly using or maintaining this machine can result in injury. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols decal93-9084 Some or all of these symbols are on your battery. 93-9084 1. - Page 6 decal115-4020 115-4020 1. Turn right 3. Reverse decal115-4859 115-4859 2. Forward 4. Turn left 1. Disengaged 3. Engaged 2. Parking brake decal115-4855 115-4855 1. Hot surface/burn hazard—wear protective gloves when handling the hydraulic couplers and read the Operator's Manual for information on handling hydraulic components. decal115-4861 115-4861 1.
- Page 7 decal145-1865 145-1865 1. Tipping hazard—read the Operator's Manual; for the TX 525 and TX 427, do not exceed loads of 233 kg (515 lb); for the 323 and 320D models, do not exceed loads of 215 kg (475 lb); for the battery powered models, do not exceed loads of 233 kg (515 lb).
- Page 8 decal138-0799 138-0799 1. Read the Operator’s Manual stored in your machine. 9. Hour meter 2. Fast 10. Engine—start 3. Throttle 11. Engine—run 4. Slow 12. Engine—shut off 5. Choke—on 13. Warning—do not operate this machine unless you are trained. 6. Choke—off 14.
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Page 9: Product Overview
Product Overview g387679 Figure 3 1. Tie-down 5. Auxiliary hydraulic couplers 9. Bucket 13. Rear-access cover 6. Tilt cylinder 10. Mount plate 2. Lift cylinder 14. Reverse-safety plate 3. Track-adjustment chamber 7. Hood 11. Cylinder lock 15. Control panel 4. Track 8. -
Page 10: Controls
Controls Reference Bar When driving the traction unit, use the reference bar Become familiar with all the controls (Figure 4) before as a handle and a leverage point for controlling the you start the engine and operate the traction unit. traction control and the auxiliary-hydraulics lever. - Page 11 Loader Arm/Attachment-Tilt Lever • To turn right, rotate the traction control clockwise (Figure • To tilt the attachment forward, slowly move the lever to the right (Figure 10). • To tilt the attachment rearward, slowly move the lever to the left (Figure 10).
- Page 12 Hour Meter/Tachometer When the engine is off, the hour meter/tachometer displays the number of hours of operation logged on the machine. When the engine is running, it displays the speed of the engine in revolutions per minute (rpm). After 50 hours and then every 100 hours thereafter (i.e., 150, 250, 350, etc.) the screen displays CHG OIL to remind you to change the engine oil.
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Page 13: Specifications
Fuel Gauge Specifications This gauge measures the amount of fuel in the fuel Note: Specifications and design are subject to tank(s). change without notice. Traction Unit Hydraulic-Fluid Temperature Light Width 86 cm (34 inches) If the hydraulic fluid gets too hot, this light illuminates Length 180 cm (71 inches) and an audible alarm sounds. -
Page 14: Attachments/Accessories
1480 kg/m (93 lb/ft To ensure optimum performance and continued safety 1660 kg/m (104 lb/ft certification of the machine, use only genuine Toro With gravel, dry 1420 kg/m (89 lb/ft replacement parts and accessories. Replacement With gravel, wet... -
Page 15: Before Operation
30 days old), unleaded gasoline with an octane ensure that the attachment is properly installed rating of 87 or higher ((R+M)/2 rating method). and that it is a genuine Toro attachment. Read all • Ethanol: Gasoline with up to 10% ethanol the attachment manuals. -
Page 16: Performing Daily Maintenance
• Do not carry a load with the arms raised. Always carry loads close to the ground. • Use only Toro-approved attachments and accessories. Attachments can change the stability and the operating characteristics of the machine. • For machines with a platform: –... - Page 17 • Never carry passengers and keep pets and machine the heavy end. Most other attachments bystanders away from the machine. make the front of machine the heavy end. • • Operate the machine only in good light, keeping Raising the loader arms on a slope affects the away from holes and hidden hazards.
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Page 18: Starting The Engine
Installing an Attachment it warmer and to aid in starting. Important: Use only Toro-approved attachments. Attachments can change the stability and the Driving the Machine operating characteristics of the machine. The warranty of the machine may be voided if you use Use the traction control to move the machine. - Page 19 g003710 Figure 15 1. Mount plate 2. Receiver plate Raise the loader arms while tilting back the mount plate at the same time. Important: Raise the attachment enough to clear the ground and tilt the mount plate all the way back. Shut off the engine and remove the key.
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Page 20: Using The Bucket
Start the engine, tilt the mount plate forward, and CAUTION back the machine away from the attachment. Hydraulic couplers, hydraulic lines/valves, and hydraulic fluid may be hot. If you contact Using the Bucket hot components, you may be burned. • Wear gloves when operating the hydraulic couplers. -
Page 21: After Operation
Transport Position After Operation When transporting a load, keep the attachment as close to the ground as possible, no more than 15 cm After Operation Safety (6 inches) above the ground. Tilt it rearward to keep the load level. General Safety •... -
Page 22: Hauling The Machine
Selecting a Trailer WARNING Loading or unloading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death (Figure 20). • Use only full-width ramps. • Ensure that the length of ramp is at least 4 times as long as the height of the trailer or truck bed to the ground. -
Page 23: Lifting The Machine
Loading the Machine WARNING Loading or unloading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Load and unload the machine with the heavy end up the ramp. -
Page 24: Maintenance
• Carefully release pressure from components • Use only genuine Toro replacement parts. with stored energy; refer to Relieving Hydraulic • If any maintenance or repair requires the loader Pressure (page 45). - Page 25 Maintenance Service Maintenance Procedure Interval • Change the engine oil. (Service more frequently if conditions are extremely dusty or sandy.) • Check and adjust the track tension. Every 100 hours • Check the hydraulic lines for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather, and chemical deterioration.
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Page 26: Pre-Maintenance Procedures
Pre-Maintenance Removing and Storing the Cylinder Lock Procedures Important: Remove the cylinder lock from the rod and fully secure it in the storage position before Using the Cylinder Lock operating the machine. Start the engine. WARNING Raise the loader arms to the fully raised position. The loader arms may lower when in the raised Shut off the engine and remove the key. - Page 27 Opening the Hood Opening the Rear-Access Cover Loosen the hood-locking screw (Figure Unscrew the 2 hand knobs securing the rear-access cover to the machine (Figure 27). g004185 Figure 27 1. Hand knobs Tilt the rear-access cover down and remove it to access the internal components (Figure 27).
- Page 28 Installing the Side Screens Slide the side screens into place in the slots in the front screen and frame. Removing the Front Screen CAUTION If the engine has been running, the heat shield will be very hot and could burn you. Allow the machine to cool completely before touching the heat shield.
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Page 29: Lubrication
Lubrication Tighten the bolts securing the front weights (Figure 29). Install the side screens and close the hood. Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease Park the machine on a level surface, engage the parking brake (if equipped), and lower the loader arms. -
Page 30: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the engine governor setting or overspeed the engine. • Keep your hands, feet, face, other body parts, and clothing away from the muffler and other hot surfaces. -
Page 31: Servicing The Carbon Canister
Replacing the Carbon-Canister Important: Do not press on the soft inside area of the filter. Purge-Line Filter Install the air-cleaner cover with the dust cap Service Interval: Every 200 hours—Replace oriented downward and secure the latches the carbon-canister purge-line filter (Figure 34). - Page 32 Engine-Oil Specifications Oil Type: Detergent oil (API service SG, SH, SJ, or higher) Crankcase Capacity: with filter, 2.0 L (2.1 US qt) Viscosity: See table below g004173 Figure 38 1. Fill cap 2. Valve cover Slowly pour only enough oil into the valve cover to raise the level to the F (Full) mark.
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Page 33: Servicing The Spark Plug(S)
Servicing the Spark Plug(s) Check the oil level. Slowly add additional oil to bring the level to the Service Interval: Every 200 hours—Check the spark F (Full) mark on the dipstick. plug(s). Replace the fill cap. Every 500 hours—Replace the spark plug. Ensure that the air gap between the center and side Changing the Oil Filter electrodes is correct before installing each spark plug. -
Page 34: Fuel System Maintenance
Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. Open the hood. For Model 22342HA, remove the right side screen. For Model 22342HD, remove the left side screen. -
Page 35: Draining The Fuel Tank
Electrical System from the fuel line coming from the fuel tank and toward the line going to the fuel pump. Maintenance Important: Never install a dirty filter. Move the hose clamps close to the filter. Electrical System Safety Remove the clamp blocking fuel flow and open the fuel valves. - Page 36 Wash the entire case with a solution of baking soda and water. Rinse the battery with clear water. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Install the battery; refer to Installing the Battery (page 37).
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Page 37: Drive System Maintenance
Installing the Battery Drive System Using the fasteners previously removed, install Maintenance the positive (red) battery cable to the positive (+) battery terminal (Figure 46). Servicing the Tracks Slide the red terminal boot onto the positive battery post. Service Interval: After the first 50 hours—Check and Using the fasteners previously removed, install adjust the track tension. - Page 38 g004202 g004200 Figure 49 Figure 47 1. Locking bolt 3. Tension tube 1. Track 3. Road wheels 2. Tensioning screw 4. Tension wheel 2. Drive sprocket 4. Tension wheel Using a 1/2-inch drive ratchet, turn the tensioning screw counterclockwise until the Adjusting the Track Tension distance between the tension nut and the back of the tension tube...
- Page 39 Repeat steps through to replace the other track. Replacing Wide-Width Tracks When the tracks are badly worn, replace them. Note: You have wide-width tracks if the front tension wheels are mounted on the sides of the end of the tension tube (Figure 51).
- Page 40 Remove the nut securing the inner tension Remove the snap ring and cap from a road wheel and remove the wheel (Figure 51). wheel (Figure 53). Pull the 4 large washers out of the 2 wheels, 1 on each side of each wheel. Clean the old grease and dirt out of the area between where the washers were installed and the bearings inside the wheels, then fill this area...
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Page 41: Brake Maintenance
To complete this procedure, you need a sturdy Service Dealer for service. metal hook to disconnect the idler-pulley spring, such as the spring-removal tool (Toro Part No. 92-5771) available for order from your Authorized Service Dealer. Park the machine on a level surface, engage the parking brake, and lower the loader arms. - Page 42 g243518 Figure 55 Spring cover not shown 1. Idler-pulley assembly 2. Drive-belt routing Remove the belt from the 3 pulleys (Figure 56). g005547 Figure 54 1. Spring-removal tool 4. Idler pulley 2. Drive belt 5. Engine (see-through for illustrative purposes) g005549 3.
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Page 43: Controls System Maintenance
Controls System Maintenance Adjusting the Controls The factory adjusts the controls before shipping the machine. However, after many hours of use, you g004191 may need to adjust the traction control alignment, Figure 58 the N position of the traction control, and the EUTRAL tracking of the traction control in the full forward 1. - Page 44 Adjusting the Tracking of the Traction Control, Full Forward Position If the machine does not drive straight when you hold the traction control against the reference bar, complete the following procedure: Drive the machine with the traction control against the reference bar, noting which direction the traction unit veers.
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Page 45: Hydraulic System Maintenance
Authorized Toro Dealer for more information) and fittings are tight before applying pressure to the hydraulic system. • If either of the above Toro fluids are not available, you may use another Universal Tractor • Keep your body and hands away from pinhole... -
Page 46: Checking The Hydraulic-Fluid Level
Checking the Replacing the Hydraulic Filter Hydraulic-Fluid Level Service Interval: After the first 8 hours Service Interval: Every 25 hours Every 200 hours Check the hydraulic-fluid level before the engine is first started and after every 25 operating hours. Important: Do not substitute an automotive oil filter;... -
Page 47: Changing The Hydraulic Fluid
Changing the Hydraulic Fluid Service Interval: Every 400 hours/Yearly (whichever comes first) Park the machine on a level surface, remove any attachment, and engage the parking brake. Raise the loader arms and install the cylinder lock. Shut off the engine, remove the key, and allow the engine to cool. -
Page 48: Cleaning
Cleaning the Chassis Cleaning Service Interval: Every 100 hours—Check for dirt buildup in the chassis. Removing Debris Using a flashlight, open the hood and inspect the Service Interval: Before each use or daily area under the engine regularly. When the debris is 2.5 to 5 cm (1 to 2 inches) deep, complete the Important: Operating the engine with blocked... - Page 49 Connect the fuel line and remove the clamp. Secure the tank cap and tighten it until it clicks. On the right side of the tank, connect the orange wire to the center post and the black wire to the outside post (Figure 68).
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Page 50: Storage
Storage use an alcohol-based stabilizer (ethanol or methanol). Note: A fuel stabilizer/conditioner is most Storage Safety effective when you mix it with fresh fuel and use it at all times. • Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to Run the engine to distribute conditioned fuel cool before storing it. -
Page 51: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine does not start, starts hard, or 1. The starting procedure is incorrect. 1. Use the correct starting procedure. fails to keep running. 2. The fuel tank is empty. 2. Fill the tank with fresh fuel. 3. - Page 52 Notes:...
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- Page 55 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.