Fuel Tank Removal (Xp4) - Polaris RZR XP Turbo Service Manual

FUEL TANK REMOVAL (XP4)

NOTE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove the driver and passenger seats.
2. Loosen the clamp fasteners and remove the negative
and positive battery cables from the battery, located
under the left rear passenger's seat.
3. Remove the battery bracket fastener and remove the
battery from the vehicle.
4. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line
w
return line from the pump.
NOTE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
5. Disconnect the fuel pump electrical harness.
6. Remove the plastic rivets
retaining the rear center console. Disconnect the 12v
powerpoint going to the rear center console and
remove the console from the vehicle.
7. Remove the push rivets and Torx screws retaining the
rear fender flair and rear fender. Remove those
panels from the vehicle.
8. Remove the fasteners
q
and
EFI / FUEL SYSTEM
e r
and Torx screws
t
retaining the B-Pillar cover.
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