Muffler Removal; Muffler Installation; Exhaust Pipe Removal - Polaris RZR XP Turbo Service Manual

MUFFLER REMOVAL

1. Remove the four fasteners
2. Remove the two muffler springs
3. Remove the three fasteners
4. Pull muffler towards the rear of the vehicle to remove it from the mounting grommets.

MUFFLER INSTALLATION

1. Install the muffler studs into the mounting grommets
on the chassis.
2. Install a new muffler gasket and install the three
fasteners retaining the muffler to the exhaust pipe.
Torque fasteners to specification.
TORQUE
Exhaust Pipe Fasteners:
18 ft-lb (24 Nm)
3. Install the two muffler springs.
4. Install the rear fascia / muffler cover. Torque fasteners
to specification
TORQUE
Rear Fascia / Muffler Cover Screws:
8 ft-lb (11 Nm)

EXHAUST PIPE REMOVAL

1. Lift and secure the vehicle.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
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retaining the muffler cover / rear fascia .
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retaining the muffler to the exhaust pipe.
ENGINE / COOLING SYSTEM
2. Remove the right rear shock assembly.
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