Table of Contents
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Contents
Safety ........................................................................... 4
............................................................................ 4
Electrical Line Safety ............................................... 6
Gas Line Safety ....................................................... 7
Communication Line Safety...................................... 7
Water Line Safety .................................................... 7
Safety and Instructional Decals ................................. 8
Product Overview .........................................................16
Controls ...............................................................17
Command Center ...............................................17
Machine Controls ...............................................17
Traction-Control Cluster .....................................18
Attachment-Control Cluster.................................19
Operator Seat and Seat Belt .................................20
Specifications ........................................................22
Attachments/Accessories........................................22
Operation ....................................................................22
Preparing for Work.................................................22
Adding Fuel to the Engine .......................................22
Checking the Engine-Oil Level.................................25
Checking the Coolant Level in the Reservoir ...............26
Checking the Hydraulic-Fluid Level ..........................26
Checking the Restricted Air-Cleaner Indicator ............27
Inspecting the Machine ...........................................27
Operating the Command Center...............................28
Operating the Engine..............................................33
Conditions.........................................................34
Operating the Parking Brake ....................................35
Driving and Stopping the Machine ............................35
Operating the Transmission .....................................37
Operating the Machine Tilt Feature ...........................37
Preparing to Operate the Machine.............................38
Using the Backfill Blade...........................................39
Using the Power Port ..............................................40
Transporting the Machine........................................40
Completing the Work for the Day .............................41
Completing the Project ...........................................41
Maintenance .................................................................42
Recommended Maintenance Schedule(s) ......................42
Premaintenance Procedures ........................................43
General Safety........................................................43
Lubrication ...............................................................43
Greasing the Machine .............................................43
Engine Maintenance ..................................................45
Accessing the Engine ..............................................45
Servicing the Engine Oil and Filter............................47
Checking the Crankcase Breather Tube......................48
Checking the Charge-air Piping ................................49
Servicing the Air-cleaner System...............................49
Fuel System Maintenance ...........................................50
Servicing the Fuel System ........................................50
Electrical System Maintenance ....................................53
Maintaining the Battery ...........................................53
Replacing a Fuse.....................................................55
Drive System Maintenance .........................................56
Servicing the Tires ..................................................56
Servicing the Axles .................................................58
Servicing the Transmission ......................................62
Cooling System Maintenance ......................................65
Servicing the Cooling System ...................................65
Belt Maintenance ......................................................69
Servicing the Engine Drive Belt ................................69
Replacing the Engine Drive Belt ...............................69
Hydraulic System Maintenance ....................................70
Servicing the Hydraulic System.................................70
ROPS Maintenance ....................................................74
Checking and Servicing the ROPS.............................74
Welding on the Machine..............................................75
Preparing to Disconnect the Components..................75
Disconnecting the Alternator Wiring.........................75
Connectors ........................................................75
Connectors ........................................................76
Connecting the Alternator Wiring.............................76
Closing the Machine ...............................................76
Cleaning ...................................................................76
Removing Dirt and Debris from the Machine .............76
Storage ........................................................................77
Preparing for Seasonal Storage .................................77
Troubleshooting ...........................................................78
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