Siemens SIPROCESS GA700 Quick Start Manual
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Siemens SIPROCESS GA700 Quick Start Manual

Continuous gas analysis
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Continuous gas analysis
SIPROCESS GA700
Quick Start
Compact Operating Instructions
05/2015
A5E31805656-03
Introduction
General safety instructions
Combination operation
Installing
Connecting
Operation
Commissioning: Preparation
Commissioning: Sequence
Appendix A
1
2
3
4
5
6
7
8
A

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Summary of Contents for Siemens SIPROCESS GA700

  • Page 1 Introduction General safety instructions Combination operation Continuous gas analysis Installing SIPROCESS GA700 Quick Start Connecting Operation Compact Operating Instructions Commissioning: Preparation Commissioning: Sequence Appendix A 05/2015 A5E31805656-03...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction..............................7 Purpose of this document......................7 History............................8 Notes on warranty........................9 Delivery..........................10 Conventions...........................11 General safety instructions.........................13 Prerequisites for safe use......................13 Laws and directives........................14 Qualified personnel........................15 Device modifications......................16 Automatic reset........................17 Combination operation..........................19 Analyzer module/slot combinations..................19 3.1.1 Safety instruction(s).......................19 Operating modes........................23 3.2.1 Setting instructions.........................23 3.2.2...
  • Page 4 Table of contents Connecting..............................43 Electrical connections......................43 5.1.1 Safety information for rack device..................43 5.1.1.1 Rack-mounted device......................43 5.1.2 Safety information for wall-mounted device................43 5.1.2.1 Danger due to electrical current.....................43 5.1.2.2 Danger due to electrical current.....................43 5.1.2.3 Cable glands for the wall-mounted device................44 5.1.3 Rack-mounted device......................44 5.1.3.1...
  • Page 5 Table of contents 7.3.4 Sample gas inlet conditions....................89 7.3.5 Checking the sample gas path for leaks................89 ULTRAMAT 7.........................91 7.4.1 Sample gas inlet conditions....................91 7.4.2 Flow-type reference gas compartment...................91 7.4.3 Checking the sample gas and reference gas path for leakage..........92 7.4.4 Interference gases/zero point error..................93 CALOMAT 7...........................94 7.5.1...
  • Page 6 Table of contents Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 7: Introduction

    Introduction Purpose of this document These compact operating instructions are intended for persons who install the device mechanically and electrically, connect it up and commission it. These instructions contain all information required to commission the device. Read the instructions completely before starting the commissioning of the device. You can find a complete description in the documentation on the accompanying CD (Operating instructions, Operating manuals): →...

  • Page 8: History

    Introduction 1.2 History History The following table includes information on the different editions of this document. Table 1-1 Document history Edition Remark First edition 01/2013 "Sync." function cannot currently be executed. Second edition. 05/2014 ● Support of the optional modules 1.1 and 2.2. ●...

  • Page 9: Notes On Warranty

    The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. All obligations on the part of Siemens AG are contained in the respective sales contract, which also contains the complete and solely applicable warranty conditions.

  • Page 10: Delivery

    Also check whether the package includes the following items: ● The scope of delivery of a SIPROCESS GA700 gas analyzer includes: – "Manual Collection" CD-ROM, → References (Page 115) –...

  • Page 11: Conventions

    Introduction 1.5 Conventions Conventions Overview To allow easier navigation within this documentation, the tables below provide information on the use of markups and terminology. Table 1-2 Conventions on markups Representation Scope type "Add screen" ● Terminology that appears in the user interface, for example, dialog names, tabs, buttons, menu commands ●...
  • Page 12 Introduction 1.5 Conventions Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 13: General Safety Instructions

    General safety instructions Prerequisites for safe use In terms of safety, this device left the factory in perfect condition. In order to maintain this status and to ensure safe operation of the device, observe these instructions and all the specifications relevant to safety.

  • Page 14: Laws And Directives

    General safety instructions 2.2 Laws and directives Laws and directives The failure to observe directives and laws when connecting and mounting increases the danger of explosion and leakage due to improper handling. When connecting and installing, follow only the test certifications, stipulations and laws applicable in your country in order to avoid danger.

  • Page 15: Qualified Personnel

    General safety instructions 2.3 Qualified personnel Qualified personnel Qualified personnel are people who are familiar with the installation, mounting, commissioning, and operation of the product. These people have the following qualifications: ● They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures and aggressive as well as dangerous media.

  • Page 16: Device Modifications

    General safety instructions 2.4 Device modifications Device modifications WARNING Device modifications Modifications to the device can result in danger to personnel, plant and environment. Only carry out changes that are described in the instructions for the device. Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 17: Automatic Reset

    10 seconds for a period of approx. 100 seconds to "inactive", i.e. to a recognized safe operating mode. If you are using SIPROCESS GA700 devices in critical processes, you observe the following information: ●...
  • Page 18 General safety instructions 2.5 Automatic reset Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 19: Combination Operation

    ● If required, you can adapt the modules with combination sets ("Combination set with hoses"/"Combination set with pipes"). Additional information on combination sets is available from your Siemens partner: → Technical support (Page 113). Note...
  • Page 20 ● Only install analyzer modules manufactured for operation in a wall-mounted device into such a device. Additional information is also available from your Siemens partner → Technical support (Page 113). Slots for analyzer modules The figure below shows the slots for the analyzer modules:...
  • Page 21 3.1 Analyzer module/slot combinations Compatibility matrix You can install a maximum of two analyzer modules in the enclosure of SIPROCESS GA700 analyzers. These fixed allocation rules apply: Not every module can be operated in every slot. The following compatibility matrix gives you an overview of the possible combinations: O7, U7, C7;...
  • Page 22 Combination operation 3.1 Analyzer module/slot combinations Examples of possible combinations: ● A CALOMAT 7 analyzer module can only be used in Slot 1. Combination with other modules is not permitted ● Combination: OXYMAT 7 analyzer module in Slot 1 and ULTRAMAT 7 analyzer module in Slot 2 ●...

  • Page 23: Operating Modes

    Combination operation 3.2 Operating modes Operating modes 3.2.1 Setting instructions Note Even flow through the modules in parallel operation Make sure that there is an even flow of sample gas through the connected modules. To do this, measure the flow rate. Set the same flow rate for each connected analyzer module. Information on module-specific values is available in the technical specifications of the Operating Instructions/Compact Operating Instructions: →...

  • Page 24: Operating Modes: Selection Of Operating Mode

    Combination operation 3.2 Operating modes The mounting position of the sample gas restrictor can be derived from the operating modes selected for the specific application. 3.2.2 Operating modes: Selection of operating mode Selection of operating mode The operating modes selected for the specific application result in the following consequences: ●...

  • Page 25: Gas Connections

    Combination operation 3.3 Gas connections Gas connections 3.3.1 Safety instruction(s) NOTICE Leaky gas connections A gas-tight connection cannot be achieved if you install the clamping ring connections before a sample gas restrictor or clamping screw was screwed onto the connecting socket. The gas connection is irreversibly leaky.

  • Page 26: Sample Gas Restrictors/Clamping Screws

    Combination operation 3.3 Gas connections Note Equipping analyzer modules with restrictors and/or clamping screws In the delivery state, the analyzer modules are equipped as follows at the factory: ● OXYMAT 7: Sample gas restrictor at the sample gas inlet, otherwise clamping screws everywhere ●...
  • Page 27 Combination operation 3.3 Gas connections For rack-mounted and wall-mounted devices, the sample gas connections of the analyzer modules are 6 mm nozzles. Clamp connections are mounted onto these nozzles which must be connected tightly to the incoming gas lines and outgoing gas lines. Depending on the analyzer module, sample gas restrictors or clamping screws can be mounted at the connections: ●...
  • Page 28 Combination operation 3.3 Gas connections ① Sample gas restrictor ② Clamping screw Figure 3-4 Distinction between sample gas restrictor and clamping screw, sectional drawing and view from above Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 29: Conditions For Use/Mounting

    Combination operation 3.3 Gas connections 3.3.3 Conditions for use/mounting Overview of mounting position ① Gas connection before installation of restrictor or clamping screw ② Gas connection after installation of restrictor or clamping screw ③ Rear clamp ring ④ Front clamp ring ⑤...
  • Page 30 Combination operation 3.3 Gas connections OXYMAT 7 Table 3-1 Mounting conditions for the sample gas restrictor: OXYMAT 7 Sample gas restrictor/clamping screw Operating mode Operation with one Operation with two Operation with two OXYMAT 7 OXYMAT 7 in series OXYMAT 7 in parallel Pressure operation In front of the sample In front of the sample...
  • Page 31 Combination operation 3.3 Gas connections CALOMAT 7 Table 3-3 Mounting conditions for the sample gas restrictor: CALOMAT 7 Sample gas restrictor/clamping screw Operating mode Operation with one CALOMAT 7 Pressure operation ● Pre-assembled clamping screws. No retrofitting or dismantling. Suction operation Retrofitting example: "Pressure operation, serial"...
  • Page 32 Combination operation 3.3 Gas connections Retrofitting example "Suction operation, serial" operating mode for OXYMAT 7/ULTRAMAT 7 When you are using the ULTRAMAT 7 and the OXYMAT 7 analyzer module in serial suction operation, you must convert the sample gas restrictor of the OXYMAT 7 analyzer module: Sample gas inlet →...

  • Page 33: Plug & Measure: Permissible Activities

    Combination operation 3.4 Plug & Measure: Permissible activities Plug & Measure: Permissible activities 3.4.1 Plug & measure Term "Plug & Measure" is the ability to recognize any analyzer modules and/or option modules added at a later time and to integrate them. This ability makes it easier to replace modules for maintenance purposes as well as installing devices at a later time, for example, option modules.

  • Page 34: Case Differentiations

    Combination operation 3.4 Plug & Measure: Permissible activities Note Authorization level To execute the actions described below, you must be logged on with at least the "Expert" authorization level. You may have to log on again with the requested PIN. Note Alarm window When you change the hardware of the device by replacing or adding modules or components,...
  • Page 35 Combination operation 3.4 Plug & Measure: Permissible activities Table 3-5 Plug & Measure - Installation/replacement of an AM Case Description Data synchronization/Action Un‐ Re‐ The AM is to be replaced by a module User action. Confirm <ENTER> or re‐ change placed of the same type.
  • Page 36 Combination operation 3.4 Plug & Measure: Permissible activities Table 3-7 Plug & Measure - Replacement of a PU/Installation of a used AM Case Description Data synchronization/Action Re‐ Re‐ Assembly from inventory: Each module User action. Confirm with <ENTER> or placed placed has a serial number and has been con‐...

  • Page 37: Installing

    Installing Safety instructions for installation 4.1.1 Rack-mounted device WARNING Protection against incorrect use of the rack-mounted device Use the rack-mounted device only within the voltage limits specified on the nameplate. NOTICE Damage to the membrane keyboard and the display Make sure when installing the rack-mounted device that the membrane keyboard and display are not damaged.

  • Page 38: Wall-Mounted Device

    Installing 4.1 Safety instructions for installation Note The installation location should be: ● Easily accessible ● Vibration-free ● Within the ambient temperature limits Note Air circulation Make sure that there is no build up of heat at the installation location. Make sure that sufficient air circulates around the rack-mounted device.
  • Page 39 Installing 4.1 Safety instructions for installation Note The installation location should be: ● Easily accessible ● Vibration-free ● Within the ambient temperature limits Note Air circulation Make sure that heat does not build up at the site of installation. Make sure that there is an adequate circulation of air around the wall-mounted device.

  • Page 40: Installing The Rack-Mounted Device

    Installing 4.2 Installing the rack-mounted device Installing the rack-mounted device 4.2.1 Installing Procedure ● Fasten the rack-mounted device with suitable screws and suitable tools. ● As an option, you can place the rack-mounted device on a guide bracket or floor panel in a rack or cabinet.

  • Page 41: Installing The Wall-Mounted Device

    Installing 4.3 Installing the wall-mounted device Installing the wall-mounted device 4.3.1 Installing Procedure Secure the wall-mounted device with suitable screws and suitable tools. The dimensions for the drill holes can be found in the drilling template. Figure 4-2 Drilling template Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...
  • Page 42 Installing 4.3 Installing the wall-mounted device Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 43: Connecting

    Connecting Electrical connections 5.1.1 Safety information for rack device 5.1.1.1 Rack-mounted device Note If auxiliary power is required, check that it corresponds with that on the nameplate and with the test certification valid for your country. 5.1.2 Safety information for wall-mounted device 5.1.2.1 Danger due to electrical current WARNING...

  • Page 44: Cable Glands For The Wall-Mounted Device

    Connecting 5.1 Electrical connections 5.1.2.3 Cable glands for the wall-mounted device NOTICE Cable glands for the wall-mounted device Match the diameter of the cable to the threaded cable glands. After installation, make sure that the cables are secure and that the seals are in the correct position. 5.1.3 Rack-mounted device 5.1.3.1...
  • Page 45 Connecting 5.1 Electrical connections Procedure ① ② Power supply Appliance plug Figure 5-1 Connecting the power supply ② 1. Connect the wires of the connecting cable to the appliance plug . Ensure that the power supply and PE conductor connections are correct! If you are using the power plug that is available as an option, tighten the screws in the appliance plug with the following torques: –...

  • Page 46: Connection Of The Signal Lines

    Connecting 5.1 Electrical connections 5.1.3.2 Connection of the signal lines Detail view of option module connections ① OM1.1 and OM2.1/2.2 with embossed connector numbers on the enclosure's rear panel ② Power supply ③ Processing module, Ethernet (MODBUS TCP), and 37-pin sub-D (female), digital inputs and outputs ④...

  • Page 47: Electrical Connections, Pin Assignment

    Connecting 5.1 Electrical connections 5.1.3.3 Electrical connections, pin assignment Note Number of inputs and outputs The number of inputs/outputs that are actually available in the device depends on the installed optional modules. The paragraph below includes an overview of all inputs/outputs. Floating via optocoupler "0"...
  • Page 48 Connecting 5.1 Electrical connections Figure 5-4 Pin assignment of optional module 1.1 Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...
  • Page 49 Connecting 5.1 Electrical connections Figure 5-5 Pin assignment of optional module 2.1 Note Limited number of analog outputs Because of the functional principle, only a limited number of analog outputs is available. Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...
  • Page 50 Connecting 5.1 Electrical connections Figure 5-6 Pin assignment of optional module 2.2 Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 51: Wall-Mounted Device

    Connecting 5.1 Electrical connections 5.1.4 Wall-mounted device 5.1.4.1 Connecting the power supply Procedure ① ④ Power supply Plate with cable glands Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...
  • Page 52 Connecting 5.1 Electrical connections ② ⑤ Appliance plug Power supply cable gland ③ Screw Figure 5-7 Connecting the power supply Note Terminal ranges of the cable glands Use cables matched to the terminal ranges of the cable glands: ● Cable gland M16 x 1.5 (plastic): Terminal range 5 to 10 mm ●...

  • Page 53: Electrical Connections/Terminal Assignment

    Connecting 5.1 Electrical connections 5.1.4.2 Electrical connections/terminal assignment Note Number of inputs and outputs The number of inputs/outputs that are actually available in the device depends on the installed optional modules. The paragraph below includes an overview of all inputs/outputs. Figure 5-8 Pin assignment of standard terminal block, terminal rows A and B Quick Start...
  • Page 54 Connecting 5.1 Electrical connections Figure 5-9 Pin assignment of standard terminal block, terminal rows C and D Note Limited number of analog outputs Because of the functional principle, only a limited number of analog outputs is available. Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...
  • Page 55 Connecting 5.1 Electrical connections Figure 5-10 Options for the assignment of the terminal block, terminal rows A and B Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 56: Ethernet Cable

    Connecting 5.1 Electrical connections Figure 5-11 Options for the assignment of the terminal block, terminal rows C and D 5.1.4.3 Ethernet cable Establishing a shield for the Ethernet cable Note Metalized cable gland The metalized cable gland required for shielding is included in the scope of delivery. Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...
  • Page 57 Connecting 5.1 Electrical connections 1. Prepare the Ethernet cable: ① Cable gland ② ④ Contact shielding ③ Ethernet cable ⑤ Shielding braid Figure 5-12 Ethernet cable shielding ③ ⑤ – Strip the Ethernet cable at the desired location so that the braid is exposed over a length of approx.

  • Page 58: Spark Suppression: Example

    Connecting 5.1 Electrical connections 5.1.5 Spark suppression: Example Safety instruction(s) NOTICE Damage to the digital outputs due to missing external protective circuit Arcs can result when switching inductances without external protective circuit; these can damage the digital outputs/relays. ● Install an adequate external protective circuit with inductive or ohmic-inductive loading of the digital outputs/relays.

  • Page 59: Overview: Spark Suppression For Rack-Mounted Device

    Connecting 5.1 Electrical connections 5.1.5.1 Overview: Spark suppression for rack-mounted device Overview: Spark suppression for rack-mounted device ① Sub-D connector, 37-pin: Pin number 6: Function in the analyzer ② Terminal end/spark suppression ③ Power supply unit DI ...- Digital input. Floating "...

  • Page 60: Overview: Spark Suppression For Wall-Mounted Device

    Connecting 5.1 Electrical connections 5.1.5.2 Overview: Spark suppression for wall-mounted device Overview: Spark suppression for wall-mounted device ① Standard terminal block, terminal row A: Function in the analyzer ② Terminal end/spark suppression ③ Power supply unit Digital outputs: Contact load max. 24 V/1.7 A, AC/DC. Shown relay contacts: relay coil has zero current Figure 5-15 Wall-mounted device: Example of spark suppression on a relay contact...

  • Page 61: Measures

    Connecting 5.1 Electrical connections 5.1.5.3 Measures Measures to suppress sparks ● To suppress sparks via relay contacts, you can use RC elements. In direct current operation, you can also use a spark killer diode instead of the RC element. ● The RC element results in a drop-out delay for an inductive component, for example, a solenoid valve.

  • Page 62: Gas Connections

    Connecting 5.2 Gas connections Gas connections 5.2.1 Restrictors/clamping screws 5.2.1.1 Safety instructions NOTICE Leaky gas connections A gas-tight connection cannot be achieved if you install the clamping ring connections before a sample gas restrictor or clamping screw was screwed onto the connecting socket. The gas connection is irreversibly leaky.

  • Page 63: Installation/Removal Of Restrictors

    Connecting 5.2 Gas connections Note Equipping analyzer modules with restrictors and/or clamping screws In the delivery state, the analyzer modules are equipped as follows at the factory: ● OXYMAT 7: Sample gas restrictor at the sample gas inlet, otherwise clamping screws everywhere ●...

  • Page 64: Gas Connections For Rack Device

    Connecting 5.2 Gas connections 5.2.2 Gas connections for rack device 5.2.2.1 Safety information about gas connections Safety information WARNING Possible leakages of gas path Tighten the clamp ring screwed glands in accordance with the mounting specifications of the manufacturer using a suitable open-ended wrench. In the process, make sure that you counter properly.
  • Page 65 Connecting 5.2 Gas connections Note Shutting off the sample gas inlet and outlet If you shut off the sample gas inlet and outlet, make sure that the reference gas can escape, for example, by a 2-way valve at the sample gas outlet. Alternatively, the connection of an overpressure valve is possible.

  • Page 66: Ultramat 7

    Connecting 5.2 Gas connections Connect the gas lines to the corresponding inlets/outlets. Note Pipes Connect the pipes with the gas connections using suitable clamp ring screwed glands. The material of the parts in contact with the gas (screwed glands) must be appropriate to the application.

  • Page 67: Calomat 7

    Connecting 5.2 Gas connections Note Identifier of the gas connections The identifier of the gas connections is imprinted as numbers 1 to 4 on the module plate. The sample gas connections are made of stainless steel, material no. 1.4404 or Hastelloy, material no.

  • Page 68: Gas Connections For Wall-Mounted Device

    Connecting 5.2 Gas connections Connect the gas lines to the corresponding inlets/outlets. Note Pipes Connect the pipes with the gas connections using suitable clamp ring screwed glands. The material of the parts in contact with the gas (clamp ring screwed glands) must be appropriate to the application.

  • Page 69: Oxymat 7

    Connecting 5.2 Gas connections 5.2.3.2 OXYMAT 7 Safety information Note Reference gas connection ● The reference gas connection with PVDF screwed gland is only suitable for connecting an external reference gas pump. See module nameplate of analyzer module 7MB3020-xAxxx-xxxx, letter A at 10th position of the order number.
  • Page 70 Connecting 5.2 Gas connections Arrangement of the gas connections ① Slot of analyzer module 1: OXYMAT 7 ② Slot of analyzer module 2 Sample gas inlet Sample gas outlet N.C., bypass outlet for version with external reference gas pump Reference gas inlet Figure 5-19 Wall-mounted device, bottom Note...
  • Page 71 Connecting 5.2 Gas connections Connect the gas lines to the corresponding inlets/outlets. Note Pipes Connect the pipes with the gas connections using suitable clamp ring screwed glands. The material of the parts in contact with the gas (screwed glands) must be appropriate to the application.

  • Page 72: Ultramat 7

    Connecting 5.2 Gas connections 5.2.3.3 ULTRAMAT 7 Arrangement of the gas connections ① Slot of analyzer module 1: ULTRAMAT 7 ② Slot of analyzer module 2 Sample gas inlet Sample gas outlet Reference gas outlet Reference gas inlet Atmospheric pressure sensor Figure 5-20 Wall-mounted device, bottom Note...

  • Page 73: Calomat 7

    Connecting 5.2 Gas connections Connect the gas lines to the corresponding inlets/outlets. Note Pipes Connect the pipes with the gas connections using suitable clamp ring screwed glands. The material of the parts in contact with the gas (clamp ring screwed glands) must be appropriate to the application.

  • Page 74: Purging Gas Connections (Optional)

    Connecting 5.2 Gas connections Note Identifier of the gas connections The identifier of the gas connections is imprinted as numbers 1 to 4 on the module plate. Version with pipes The sample gas connections are made of stainless steel with material no. 1.4571 and are designed as connecting fittings with a pipe diameter of 6 mm.
  • Page 75 Connecting 5.2 Gas connections ① Purging gas connections (optional) Outer diameter of the purging gas nozzle Figure 5-22 Purging gas connections Table 5-1 Dimensions Connecting nozzle External diameter 12 mm Length of the connecting nozzle Without sealing caps 28 mm With sealing caps 41 mm Quick Start...
  • Page 76 Connecting 5.2 Gas connections Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 77: Operation

    Operation Local User Interface (LUI) Operating elements The LUI (Local User Interface) of the SIPROCESS GA700 devices has the following operating elements: ① ④ Local user interface Numeric keypad ② ⑤ Display Cursor and command keys ③ ⑥ Buttons for special functions...
  • Page 78 Operation 6.1 Local User Interface (LUI) Views/displays Views structure the access to the functions of the device or its components. Only the operator control options corresponding to the configuration of your device are output on the display. Main view This view contains the measured value display of all components, the expanded measured value display, the process value display and the list of the current messages.
  • Page 79 Operation 6.1 Local User Interface (LUI) Navigation-relevant keys Table 6-1 Functions of navigation-relevant keys Keys Function Navigate to higher-level views/menus. Use the <MEAS> key to re‐ turn to the measured-value display in selection mode or to the main view. Navigate within a view/menu, and direct selection with the numeric keys.
  • Page 80 Operation 6.1 Local User Interface (LUI) 3. Activate the selection mode: Press <ENTER>. 4. Display detailed information: – Select one of the displayed messages with the <▼>/<▲> keys. – Confirm your selection by pressing the <ENTER> key. Detailed information about the message is displayed. If required, acknowledge the message and eliminate the causes named in the message text.

  • Page 81: Menu Structure

    Operation 6.2 Menu structure Menu structure 6.2.1 Main menu Structure Figure 6-3 Menu entries of the main menu The main menu represents the highest level of the navigational view and comprises the six menu entries shown for each component: The main menu and the submenus form the menu structure.
  • Page 82 Operation 6.2 Menu structure [2] Settings menu Figure 6-5 Overview of menu [2] Settings You use this menu and its submenus to adjust the selected component to the specific conditions of use. The displayed contents of the [2.20] Service menu are read-only (setting only by service personnel).
  • Page 83 Operation 6.2 Menu structure [3] Maintenance and diagnostics menu Figure 6-6 Overview of menu [3] Maintenance & diagnostics In this menu you can call the submenus relevant to maintenance and diagnostics. The contents of the [3.20] Service trace menu are visible, but can only be set with the appropriate permission level (service personnel).
  • Page 84 Operation 6.2 Menu structure [5] Security menu Figure 6-8 Overview of the [5] Security menu In this menu you can make settings relevant for security. PINs of higher permission levels always give you the right to make changes at lower permission levels. [6] Language menu Figure 6-9 Overview of menu [6] Language...

  • Page 85: Commissioning: Preparation

    Commissioning: Preparation General safety instructions WARNING Danger of poisoning by escaping gas Tighten the threaded joints at the gas connections with a suitable open-ended wrench. Observe the installation instructions of the connection manufacturer. In the process, make sure that you counter properly. Otherwise, there is a danger that the gas path will leak. WARNING Feeding of gases with flammable components →...
  • Page 86 Commissioning: Preparation 7.1 General safety instructions See also References (Page 115) Note Using an external pressure sensor An external pressure sensor can process ambient or sample gas pressure values up to 3 bar (abs.), regardless of the application. The following applies before you use an external pressure sensor: ●...

  • Page 87: Gas Preparation

    Commissioning: Preparation 7.2 Gas preparation Gas preparation Sample gas and reference gas quality with own gas preparation Note Gas preparation The analysis chamber may be contaminated if you do not prepare the gas sufficiently. This can result in a measured value drift and temperature-dependent measuring errors. ●...

  • Page 88: Oxymat 7

    Commissioning: Preparation 7.3 OXYMAT 7 OXYMAT 7 7.3.1 Introduction of reference gas Note Composition of the reference gas Using an unsuitable reference gas can cause the reference gas throttle (capillary tube) to be closed. The device is then no longer capable of measuring. THerefore always use dust-free reference gas as far as possible (particle size <...

  • Page 89: Sample Gas Inlet Conditions

    Commissioning: Preparation 7.3 OXYMAT 7 The reference gas must exit slowly with 1 to 2 bubbles per second through the water filling (at versions with flow-type compensation circuit, 2 to 4 bubbles per second). The reference gas flow rate is then sufficient. 7.3.4 Sample gas inlet conditions Prevent condensation of the sample gas in the gas path with suitable measures, for example:...
  • Page 90 Commissioning: Preparation 7.3 OXYMAT 7 If pressure change is < 28 hPa, or < 34 hPa in the case of versions with an external reference gas pump, the sample gas path is adequately tight. Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 91: Ultramat 7

    Commissioning: Preparation 7.4 ULTRAMAT 7 ULTRAMAT 7 7.4.1 Sample gas inlet conditions Implement the appropriate measures (e.g. cooler, condensate separator, heated device) to avoid condensation on individual sample gas components in the device. 7.4.2 Flow-type reference gas compartment Selection of the reference gas In an analyzer module without physically suppressed zero point, i.e.

  • Page 92: Checking The Sample Gas And Reference Gas Path For Leakage

    Commissioning: Preparation 7.4 ULTRAMAT 7 Introducing reference gas Always introduce the reference gas before beginning the measurement. Depending on the length of the analysis chamber, at least two hours must pass before the start of the measurement at a reduced flow. Only then is the measurement signal stable. If there is a temporary interruption of the measurement, reference gas should always flow.

  • Page 93: Interference Gases/Zero Point Error

    Commissioning: Preparation 7.4 ULTRAMAT 7 7.4.4 Interference gases/zero point error Keep the ambient air of the analyzer section free from the measured gas component; otherwise, measurement results will be affected. Gases which exhibit cross-sensitivity to the measured gas component must also not be present in the ambient air. Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 94: Calomat 7

    Commissioning: Preparation 7.5 CALOMAT 7 CALOMAT 7 7.5.1 Sample gas inlet conditions Prevent condensation of the sample gas in the gas path with suitable measures, for example: ● Connect a cooler or condensate separator upstream of the device. 7.5.2 Checking the sample gas path for leaks The tightness is checked with air or nitrogen (test gas) at the operating temperature.

  • Page 95: Commissioning: Sequence

    Commissioning: Sequence Requirements The following requirements must be met before you commission the device: ● The device includes at least one analyzer module. ● All required lines and equipment that convey gas are connected to the device. Information on how to connect the gas lines correctly is available in the device-specific documentation: →...

  • Page 96: Procedure

    Commissioning: Sequence 8.2 Procedure Procedure Startup ① Product designation ② Version of the device firmware ③ Progress bar Figure 8-1 Splash screen 1. Supply the device with power. Information on the power supply of the device is available in the device-specific documentation → References (Page 115). The boot process starts.
  • Page 97 Commissioning: Sequence 8.2 Procedure 3. Wait for transition to warming-up phase: When the splash screen disappears, the device is in the warming-up phase. The current temperature status is displayed as a bar graph in the warming-up window. 4. Call the measured-value display during the warming-up phase –...
  • Page 98 Commissioning: Sequence 8.2 Procedure 5. Specify measuring ranges: → [2.03] Settings > Measuring ranges Note Putting back into operation with disabled measuring ranges The measuring ranges are activated in the factory. If you disable the measuring ranges (setting: "Off"), all the setting options in other menus related to the measuring range are also hidden.

  • Page 99: Basic Settings

    Commissioning: Sequence 8.3 [1.1] Basic settings [1.1] Basic settings Input of basic settings 1. "1 Quick Start" > "01 Basic settings" main menu 2. Call the parameter display: Press <Enter>. 3. Set the display language. The default setting is English. "Language" parameter field. Select your preferred display language.

  • Page 100: [1.2] Automatic Log-Off

    Commissioning: Sequence 8.4 [1.2] Automatic log-off [1.2] Automatic log-off Procedure Note Function of automatic logoff When this function is activated and the logoff time expires, the device logs you off automatically. All changes that are not saved permanently will be discarded. The TLV "Measured value display of all components"...

  • Page 101: Analog Outputs

    Commissioning: Sequence 8.5 [1.3] Analog outputs [1.3] Analog outputs Overview Note Availability of the menu This menu is only available if your device has at least one of the option modules (2.1 and/ or 2.2) installed. If the option modules are not installed in the device, the "Quick Start" menu has a corresponding menu entry.
  • Page 102 Commissioning: Sequence 8.5 [1.3] Analog outputs Setting analog output ranges 1. "1 Quick Start" > "04 Analog outputs" main menu The menu includes one navigation line for each of the five analog output ranges that can be set: Structure of the navigation line for each analog output range Component name Analog output range 2.

  • Page 103: [1.4] Measuring Ranges

    Commissioning: Sequence 8.6 [1.4] Measuring ranges [1.4] Measuring ranges 8.6.1 Overview of measuring ranges Measuring ranges Note Putting back into operation with disabled measuring ranges The measuring ranges are activated in the factory. If you disable the measuring ranges (setting: "Off"), all the setting options in other menus related to the measuring range are also hidden.

  • Page 104: Setting The Measuring Ranges

    Commissioning: Sequence 8.6 [1.4] Measuring ranges Measuring range type 1 (mr i < mr (i+1)) The full-scale value of measuring range must be less than the full-scale value of the following measuring range . The following switchover points are used: (i+1) mbe - 0,1 * ( mbe - mba ) mbe - 0,2 * ( mbe - mba )
  • Page 105 Commissioning: Sequence 8.6 [1.4] Measuring ranges 1. "1 Quick Start" > "4. Measuring ranges" > "n component" main menu The menu includes a navigation line for setting of autoranging. One navigation line is reserved for each of the four measuring ranges that can be set: Structure of the navigation line for each measuring range Measuring range Measuring range start - measuring range end...

  • Page 106: Setting Autoranging

    Commissioning: Sequence 8.6 [1.4] Measuring ranges 4. Enable/disable measuring range: "Use measuring range" parameter field. Note Using measuring ranges in other device functions/menus Other device functions or menus can only access measuring ranges activated in this menu. Inactive measuring ranges are not displayed for selection in other device functions/menus. This means they can no longer be used, for example, in autoranging or in calibrations.

  • Page 107: [1.5] Calibration

    – "Factory calibrations" (normalization and phase calibration). The section below only covers the area of "Customer calibrations". Information on factory calibrations is available under → [2.20.03] Factory calibrations. Contact you Siemens sales rep for more information. ● Single/total: Calibration of only one or all measuring ranges ●...
  • Page 108 Commissioning: Sequence 8.7 [1.5] Calibration Types of calibration You can set the following types of calibration: Table 8-1 Types of calibration ("Customer calibrations") Calibration Description 1-point zero gas calibration This calibration eliminates drifts in the zero point. The setpoint corresponds to the actual value in the zero point.

  • Page 109: Execute Calibration/Validation

    Commissioning: Sequence 8.7 [1.5] Calibration Sequence When you start the calibration, a wizard is started that guides you through calibration. Depending on the type of calibration selected, the wizard includes the following steps: Figure 8-2 Steps during calibration 8.7.2 Execute calibration/validation Procedure 1.
  • Page 110 Commissioning: Sequence 8.7 [1.5] Calibration 4. Specify the scope of the calibration: "Single/total" parameter field. By setting this parameter you define the scope of the calibration - one or all measuring ranges. The measuring range set in the calibration is always calibrated: –...

  • Page 111: [1.6] Save Parameter Set

    Parameter sets overview You can use this menu to save your latest settings in a parameter set. You can use it to restore any unintentional changes to the parameter assignment. SIPROCESS GA700 devices use two types of parameter sets: ● Factory data: This parameter set is the factory default and is used to restore the original parameter assignment.
  • Page 112 Commissioning: Sequence 8.8 [1.6] Save parameter set Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 113: Technical Support

    Our bulletin board, where users and specialists share their knowledge worldwide. Additional Support Please contact your local Siemens representative and offices if you have any questions about the products described in this manual and do not find the right answers.

  • Page 114: Certificate

    Appendix A A.2 Certificate Certificate The certificates are available on the Internet at: → Certificates (http://www.automation.siemens.com/w1/process-analytics- zertifikate-4127.htm). Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 115: References

    Appendix A A.3 References References Table A-1 References 1 - Operating Manuals LUI Title Languages Order numbers SIPROCESS GA700 German (de-DE) A5E31930441 Operating with the Local User Interface Operating English (en-US) A5E31930478 Manual Table A-2 References 2 - Operating Manuals PDM...
  • Page 116 Appendix A A.3 References Table A-5 References 5 - Compact Operating Instructions Ex Title Languages Order numbers SIPROCESS GA700 German (de-DE) A5E35134047 Devices with explosion-proof models English (en-US) Quick Start Danish (da-DK) A5E35134119 Compact Operating Instructions Swedish (sv-SE) Finnish (fi-FI)
  • Page 117 Slovenian (sl-SI) Croatian (hr-HR) French (fr-FR) A5E35640457 Dutch (nl-NL) Table A-7 References 6 - Catalogs Title / address Address SIPROCESS GA700 → Catalog PA 01 → Information and Download Center (http:// www.automation.siemens.com/mcms/infocenter/ content/en/Pages/order_form.aspx) Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 118: Returned Delivery

    Appendix A A.4 Returned delivery Returned delivery Quick Start Compact Operating Instructions, 05/2015, A5E31805656-03...

  • Page 119: Index

    Index 1-point span gas calibration, 108 Delivery 1-point zero gas calibration, 108 separate, 10, 19 Documentation History, 8 2-point calibration, 108 Electrical connection, 45 Wall-mounted device, 51 Ethernet, 56 Analyzer modules Compatibility matrix, 21 Slots, 20 Hotline, 113 Calibration, 107 Free calibration, (See Validation) Sequence, 109 Installation...
  • Page 120 Index Sample gas path Checking for leaks, 92 Sample gas path with pipes Checking for leaks, 89 Navigation keys, (See Keys) Sample gas path with tubes Checking for leaks, 89 Sample gas quality, 87 Service, 113 Operating principles Single calibration, 108 Log on/log off, 80 Slots Logbook, 80...

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