Suzuki GRAND VITARA JB416 Service Manual page 200

3C-83 Transfer: Non-Shift Type (Transfer without Shift Actuator)
2) Install input gear assembly (1) to front case (2).
2
3) Tighten new input gear plate bolts (1) to specified
torque.
Tightening torque
Input gear plate bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
4) Install needle bearing (1) to rear case (2) using
special tool as shown in figure.
Distance between case and needle bearing "a"
: 0 – 0.5 mm (0 – 0.008 in.)
Special tool
(A): 09913–76010
(A)
1
2
5) Install new rear oil seal (1) to rear case (2) using
special tool as shown in figure, and then apply
grease to oil seal lip.
Distance between case and oil seal "a"
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09913–70123
1
I5JB0A331092-01
1, (a)
I5JB0A331093-03
"a"
I5JB0A331036-02
(A)
1, "A"
2
6) Install rear output shaft assembly (2) to rear case (3),
and then install snap ring (1).
1
7) Install front drive sprocket (1), front output shaft
assembly (2), drive chain (3) and needle bearing (4)
into rear case.
1
4
8) Install front drive sprocket bush (1) into front drive
sprocket (2).
2
"a"
I5JB0A331094-04
2
3
I5JB0A331025-01
2
5
3
I5JB0A331024-01
1
I5JB0A331039-01