Related Manuals for Toro 31200
Summary of Contents for Toro 31200
- Page 1 Form No. 3397-630 Rev A Groundsmaster ® 360 4-Wheel Drive Multi-Purpose Machine Model No. 31200—Serial No. 316000001 and Up *3397-630* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Genuine Toro spark arresters are approved by the USDA Forestry Service. It is a violation of California Public Resource Code Figure 1...
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Page 3: Table Of Contents
Contents Electrical System Maintenance ........35 Electrical System Safety...........35 Checking the Fuses..........35 Safety ................4 Servicing the Battery..........35 General Safety............4 Storing the Battery..........36 Safety and Instructional Decals ......... 4 Drive System Maintenance .........36 Setup ................9 Checking the Tire Pressure ........36 1 Adjusting the ROPS .......... -
Page 4: Safety
Safety • Do not put your hands or feet near moving components of the machine. • Do not operate the machine without all guards and other This machine has been designed in accordance with EN ISO safety protective devices in place and working on the 5395:2013 and ANSI B71.4-2012. - Page 5 117-4766 1. Cutting/dismemberment hazard; fan—stay away from moving parts, keep all guards and shields in place. 117-3270 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, hand; entanglement hazard, belt—stay away from moving parts, keep all guards 98-4387 and shields in place. 1.
- Page 6 117–2718 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard—do not operate the mower with the deflector up or removed, keep the deflector in place. 3. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts.
- Page 7 107-2916 1. Remove the ignition key and read the 2. Thrown object hazard—do not operate 3. Cutting/dismemberment hazard of Operator's Manual before servicing or the mower with the deflector up or hand or foot, mower blade—stay away performing maintenance. removed, keep the deflector in place; from moving parts.
- Page 8 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the ROPS. – No parts required Check the tire pressure. Check the levels of the hydraulic fluid, –... -
Page 10: Checking The Fluid Levels
Product Overview Controls Checking the Tire Pressure Become familiar with all the controls before you start the engine and operate the machine. No Parts Required Traction Pedal The traction pedal (Figure 4) controls the forward and reverse Procedure operation. Press the top of the pedal to move forward and the The tires are overinflated for shipping. -
Page 11: Fuel Gauge
Power Point parking brake, press the brake pedal until the parking-brake latch retracts. The power point is a 12-volt power supply for electronic devices (Figure Tilt-Steering Pedal Important: If the mower deck shuts down and the To tilt the steering wheel toward you, press the foot pedal InfoCenter temperature-warning icon is on, push the down and pull the steering tower toward you to the most PTO knob down, drive to a safe flat area, move the... - Page 12 Using the InfoCenter LCD Display InfoCenter Icon Description The InfoCenter LCD display shows information about your SERVICE DUE Indicates when scheduled service should be performed machine such as the operating status, various diagnostics and other information about the machine (Figure 7).
- Page 13 Refer to the Service Units Controls the units used on the Manual or your Authorized InfoCenter; The menu choices Toro Distributor for more are English or Metric. information on the Faults Language Controls the language used menu and the information on the InfoCenter* contained there.
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Page 14: Specifications
InfoCenter If the Stationary Regeneration icon appears on the InfoCenter, CAN Bus Lists the machine refer to the Service Manual or contact your Toro Distributor communication bus status for the maintenance procedure. Protected Menus Checking the DPF Ash Level... -
Page 15: Attachments/Accessories
Contact your Authorized Service Dealer or • Never allow children or untrained people to operate or Distributor or go to www.Toro.com for a list of all approved service the machine. Local regulations may restrict the attachments and accessories. -
Page 16: Checking The Engine-Oil Level
Fuel Safety Checking the Engine-Oil Level Before you start the engine and use the machine, check DANGER the oil level in the engine crankcase; refer to Checking the In certain conditions, fuel is extremely flammable Engine-Oil Level (page 32). and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. -
Page 17: Using The Rollover Protection System (Rops)
• • Plugging of the fuel filter may be expected for a time after Lower the rollbar only when absolutely necessary. Do converting to biodiesel blends. not wear the seat belt with the roll bar folded down. • Check carefully for overhead clearances (such as branches, •... -
Page 18: The Safety Interlock System
3. Install the 2 pins and secure them with the hairpin 2. Sitting on the seat, set the parking brake and move the cotter pins (Figure PTO to the position. Press the traction pedal. Try starting the engine; the engine should not start. Important: Ensure that the seat is secured with 3. -
Page 19: Positioning The Standard Seat
Switching from 2-Wheel Steering to Changing the Seat Suspension 4-Wheel Steering You can adjust the seat to provide a smooth and comfortable ride. Position the seat where you are most comfortable. Press the steering selector switch (Figure 10) to the rearward position. -
Page 20: Raising/Lowering The Seat
Adjusting the Weight Setting To adjust the height of the armrests, separate the round cap (Figure 13) from the cover, loosen the hexagon nut (13 mm) You can adjust the seat to provide a smooth and comfortable behind it and adjust the armrests to the desired position and ride. -
Page 21: During Operation
Do not use the machine as a towing vehicle. • Keep all body parts, including hands and feet, away from • Use accessories and attachments approved by The Toro® all moving parts. Company only. • Do not operate the machine while ill, tired, or under the Rollover Protection System (ROPS) influence of alcohol or drugs. -
Page 22: Think Safety First
Replace a damaged ROPS. Do not repair or revise it. Starting the Engine • Any alterations to a ROPS must be approved by The Toro® Company. 1. Raise the roll bar up and lock it into place, sit on the seat, and fasten the seat belt. Slope Safety 2. -
Page 23: Driving The Machine
Stopping the Engine 1. Disengage the PTO, make sure that the traction pedal is in the N position, set the parking brake, and EUTRAL move the engine speed switch to the idle position. 2. Let the engine idle for 60 seconds. 3. -
Page 24: Operating Tips
Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro Selecting the Ground Speed replacement blade. Refer to Servicing the Cutting Blades in the mower-deck manual. -
Page 25: Hauling The Machine
Important: Do not rotate the bypass valves more than 1 turn. This prevents the valves from coming out of the body and causing fluid to run out. Figure 20 1. Bypass valves 5. Release the parking brake before pushing the machine. Changing to Machine Operation Rotate each bypass valve clockwise 1 turn and hand tighten them. -
Page 26: Maintenance
Important: Refer to your engine operator's manual for additional maintenance procedures. A detailed service manual is also available for purchase from your Authorized Toro Distributor. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. -
Page 27: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Drain the water/fuel separator. -
Page 28: Premaintenance Procedures
Notation for Areas of Concern Inspection performed by: Item Date Information CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 22 Service Interval Chart Premaintenance... -
Page 29: Preparing The Machine For Maintenance
If your machine requires major repairs or if you desire assistance, contact an Authorized Toro Distributor. G015806 • Use only genuine Toro replacement parts and accessories. Figure 23 Replacement parts and accessories made by other manufacturers could be dangerous, and such use could 1. -
Page 30: Lubrication
Lubrication 1. Wipe the grease fittings clean so that foreign matter is not forced into the bearing or bushing. 2. Pump grease into the fittings. Greasing the Bearings and 3. Wipe off any excess grease. Bushings Note: To access the grease fittings of the rear steering linkage, remove the storage compartment. - Page 31 Service the air-cleaner filter only when the service indicator requires it (Figure 25). Changing the air filter before it is necessary only increases the chance of dirt entering the engine when you remove the filter. Figure 25 1. Air-cleaner indicator Important: Be sure that the cover is seated correctly and seals with the air-cleaner body.
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Page 32: Checking The Engine-Oil Level
DPF plugging and damage the engine. 2. Park the machine on a level surface, shut off the engine, Toro Premium Engine oil is available from your distributor remove the key, and wait for all moving parts to stop in either 15W-40 or 10W-30 viscosity. See the Parts Catalog before leaving the operating position. -
Page 33: Servicing The Diesel Particulate Filter (Dpf)
DPF cleaning maintenance. If you would like to know the current level of ash in any of your Toro Tier 4 products, you can find it by going to the Service menu of the InfoCenter after entering the PIN. -
Page 34: Fuel System Maintenance
Fuel System Maintenance Note: Refer to Recommended Fuel (page 16) for the proper fuel recommendations. Servicing the Water Separator Service Interval: Before each use or daily Every 400 hours Service the water separator as shown in Figure Figure 31 2. Start the engine and check for fuel leaks around the filter head. -
Page 35: Electrical System Maintenance
Electrical System Maintenance Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs. Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. -
Page 36: Storing The Battery
Drive System WARNING Incorrect battery cable routing could damage the Maintenance machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in Checking the Tire Pressure personal injury. • Always disconnect the negative (black) battery Service Interval: Every 50 hours cable before disconnecting the positive (red) Check the pressure after every 50 operating hours or monthly, cable. -
Page 37: Cooling System Maintenance
Cooling System 3. Install the cap of the expansion tank. Maintenance Cooling System Safety CAUTION Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. -
Page 38: Brake Maintenance
Brake Maintenance air (do not use water). Repeat the step from the front of the radiator and again from the fan side. 4. After the radiator is thoroughly cleaned, clean out any Adjusting the Service Brakes debris that may have collected in the channel at the radiator base and around the frame. -
Page 39: Adjusting The Parking Brake
Adjusting the Parking Brake Belt Maintenance If the parking brake fails to engage, an adjustment to the brake pawl is required. Checking the Alternator Belt 1. Loosen the 2 screws securing the parking-brake pawl Service Interval: After the first 10 hours to the frame (Figure 37). -
Page 40: Controls System Maintenance
Controls System Maintenance Adjusting the Traction Drive for Neutral Note: If the machine has recently had the hydraulic fluid changed or the traction motors or hoses replaced, any air trapped in the system will have to be worked out prior to performing this procedure. -
Page 41: Adjusting The Mow-Speed Limiter
Figure 40 Figure 41 1. Traction pedal 3. 1.5 mm (0.060 inch) 1. Mow-speed limiter 2. Stop bolt w/ jam nut 2. Stop bolt with jam nut 4. Stop bolt with jam nut (forward) (reverse) 4. Thread the stop bolt in to increase the mow speed and out to decrease the mow speed. -
Page 42: Hydraulic System Maintenance
Service Interval: After the first 200 hours Catalog or your Toro Distributor for part numbers). Every 800 hours Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. 1. Disengage the PTO, release the traction pedal to the position and set the parking brake. -
Page 43: Cleaning
Cleaning Waste Disposal Engine oil, batteries, hydraulic fluid, and engine coolant are pollutants to the environment. Dispose of these according to your state and local regulations. Figure 43 1. Transmission-case drain 3. Hydraulic-reservoir drain plug plug 2. Filter 4. Clean the area around the hydraulic-fluid filter and remove the filter (Figure 43). -
Page 44: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly charge the battery for 24 hours every 60... - Page 45 Notes:...
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- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.