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Toro Groundsmaster 360 Operator's Manual

4-wheel drive multi-purpose machine with cab
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Original Instructions (EN)
Groundsmaster
Drive Multi-Purpose Machine
with Cab
Model No. 31202—Serial No. 315000001 and Up
Form No. 3391-886 Rev B
®
360 4-Wheel
*3391-886* B

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  • Page 1 Form No. 3391-886 Rev B Groundsmaster ® 360 4-Wheel Drive Multi-Purpose Machine with Cab Model No. 31202—Serial No. 315000001 and Up *3391-886* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers ©...

  • Page 3: Table Of Contents

    Safety ............... 4 Brake Maintenance ..........51 Safe Operating Practices........4 Adjusting the Service Brakes ......51 Toro Riding Mower Safety........6 Adjusting the Parking Brake ......52 Safety and Instructional Decals ......7 Belt Maintenance ..........52 Setup ..............12 Checking the Alternator Belt ......

  • Page 4: Safety

    Preparation Safety • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment This machine has been designed in accordance when barefoot or wearing open sandals. with ANSI B71.4-2012. • Thoroughly inspect the area where the equipment Improper use or maintenance by the operator or owner is to be used and remove all objects which may be can result in injury.
  • Page 5 Rollover Protection System • Before attempting to start the engine, disengage all blade attachment clutches and shift into neutral. (ROPS)/Cab—Use and • Remember there is no such thing as a safe slope. Maintenance Travel on grass slopes requires particular care. To guard against overturning: •...

  • Page 6: Toro Riding Mower Safety

    The following list contains safety information specific • Be aware that loss of traction may occur going to Toro products or other safety information that you downhill. Weight transfer to the front wheels must know that is not included in the CEN standard.

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal117-3276 117-3276 decal130-0458 130-0458 1. Engine coolant under 3. Warning—do not touch the pressure hot surface.
  • Page 8 decal117-4766 117-4766 decal107-2908 1. Cutting/dismemberment hazard; fan—stay away from 107-2908 moving parts, keep all guards and shields in place. 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard—do not operate the mower with the deflector up or removed, keep the deflector in place.
  • Page 9 decal112-1461 112-1461 1. Belt routing decal117-3273 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate this machine unless you are trained. 7. Warning—lock the parking brake, stop the engine and remove the ignition key before leaving the machine.
  • Page 10 decal125-9248 125–9248 1. Raise/Lower decks 5. Fast 2. Engine—stop 6. Slow 3. Engine—run 7. 2-wheel steering 4. Engine—start 8. 4–wheel steering decal131-1946 131–1946 1. Read the Operator’s Manual for more information on servicing the machine.
  • Page 11 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; 2. No fire, open flame, or smoking. explosive gases can cause blindness and other injuries 3.

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Check the tire pressure. Check the hydraulic fluid, engine oil, – No parts required and coolant levels. Media and Additional Parts Description Qty.

  • Page 13: Product Overview

    Parking Brake Product Overview To engage the parking brake, push down on the brake pedal and press the top forward to latch (Figure 3). To Controls release the parking brake, press the brake pedal until the parking brake latch retracts. Become familiar with all the controls before you start the engine and operate the machine.

  • Page 14: Cab Controls

    Power Take Off (PTO) Switch Cab Controls The power take off (PTO) switch starts and stops the mower blades (Figure Steering Selector Switch Press the steering selector switch to the rear to engage 4 wheel steering and forward to return to 2 wheel steering (Figure Power Point...
  • Page 15 Using the InfoCenter LCD Display Air Conditioning Switch Use this switch to turn the air conditioning on or off The InfoCenter LCD display shows information about (Figure your machine, such as the operating status, various diagnostics, and other information about the machine (Figure 8).
  • Page 16 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed InfoCenter Engine rpm/status—indicates the engine rpm Bad or failed Hour meter Bulb Info icon Output of TEC controller or control Fast wire in harness Switch Slow Operator must release switch...
  • Page 17 The factory default PIN code for you machine is either 0000 or 1234. Machine Input Indicates the state of other machine inputs such as If you changed the PIN code and forgot the accessories and A/C clutch code, contact your Authorized Toro Distributor for assistance.
  • Page 18 1. From the M , use the center button to “PIN” displays in the upper right corner of the scroll down to the S and press the screen. ETTINGS right button (Figure Note: Rotate the key switch to the O position and then to the O position locks the protected menu.

  • Page 19: Specifications

    Filling the Fuel Tank enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments WARNING and accessories. Fuel is harmful or fatal if swallowed.
  • Page 20 Fuel filter plugging may be expected for a time • Do not use fuel additives. after converting to biodiesel blends. • Contact your Authorized Toro Distributor if you Petroleum Diesel wish for more information on biodiesel. Cetane rating: 45 or higher Sulfur content: Ultra-low sulfur (<15 ppm)

  • Page 21: Think Safety First

    Adding Fuel Think Safety First 1. Park the machine on a level surface. Please read all safety instructions and symbols in the safety section. Knowing this information could help 2. Shut off the engine and set the parking brake. you or bystanders avoid injury. 3.

  • Page 22: Driving The Machine

    brake, and move the engine speed switch to the idle position. 2. Let the engine idle for 60 seconds. 3. Turn the ignition key to the Off position. Wait for all moving parts to stop before leaving the operating position. 4.

  • Page 23: Stopping The Machine

    Switching from 4 wheel steering to Operating the Mower 2 wheel steering Raising and Lowering the Mower Press the steering selector switch (Figure 13) to the forward position. If the wheels are not aligned in The deck lift switch raises and lowers the mower deck the forward position, the green light will flash and (Figure 14).

  • Page 24: The Safety Interlock System

    Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. 1. Sitting on the seat, engage the parking brake and move the PTO to on.

  • Page 25: Positioning The Deluxe Seat

    To adjust it, turn the knob, under the right-side arm rest, in either direction to provide the best comfort (Figure 16). Changing the Lumbar Support The back of the seat can be adjusted to provide a customized lumbar support for your lower back. To adjust it, turn the knob, under the left-side arm rest, in either direction to provide the best comfort (Figure...

  • Page 26: Raising/Lowering The Seat

    Changing the Armrest Angle driver’s weight and the seat must be checked and adjusted before the machine is operated. The angle of the armrests can be adjusted for operator Note: To avoid compressor damage during weight comfort. adjustment, the compressor must be operated no To adjust the angle of the armrests, turn the longer than 1 minute.

  • Page 27: Cutting Grass With The Machine

    Diesel Particulate Filter Regeneration The diesel particulate filter (DPF) is part of the exhaust system. The diesel-oxidation catalyst of the DPF reduces harmful gasses and the soot filter removes soot from the engine exhaust. The DPF regeneration process uses heat from the engine exhaust to incinerate the soot accumulated on the soot filter, converting the soot to ash, and clears the channels of the soot filter so that filtered engine...
  • Page 28 DPF Soot Accumulation • DPF regeneration is a process that heats the DPF to convert the soot to ash. • Over time, the DPF accumulates soot in the soot • In addition to the warning messages, the computer filter. The computer for the engine monitors the reduces the power produced by the engine at soot level in the DPF.
  • Page 29 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
  • Page 30 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
  • Page 31 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
  • Page 32 Reset Regeneration Parked Regeneration g214713 g214711 Figure 29 Figure 28 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 29). InfoCenter (Figure 28). • If a parked regeneration is needed, the InfoCenter •...
  • Page 33 6. Engage the parking brake. 7. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 17). 1. Access the protected menu and unlock the protected settings submenu (Figure 31);...
  • Page 34 g211986 g212405 Figure 35 Figure 37 6. Move the throttle control to and press LOW IDLE B. The “Waiting on ” message displays the center button (Figure 36). (Figure 38). g212372 g212406 Figure 36 Figure 38 7. The following messages display as the parked C.
  • Page 35 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). 9. The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 41).

  • Page 36: Pushing The Machine By Hand

    A recovery regeneration requires up to 4 hours to complete. • You need a distributor technician to perform the recovery regeneration process; contact your Authorized Toro Distributor. Pushing the Machine by Hand If the machine stalls, runs out of fuel, etc. you may g014270 Figure 43 need to push it.

  • Page 37: Transporting Machines

    Transporting Machines WARNING Loading a unit onto a trailer or truck increases the possibility of backward tip-over and could WARNING cause serious injury or death. Driving on the street or roadway without turn • Use extreme caution when operating a unit signals, lights, reflective markings, or a slow on a ramp.

  • Page 38: Operating Tips

    Operating Tips Fast Throttle Setting/Ground Speed To maintain enough power for the machine and deck while mowing, operate the engine at the fast throttle position and adjust your ground speed for conditions. A good rule to follow is: decrease ground speed as the load on the cutting blades increases;...
  • Page 39 Check the blades daily for sharpness, and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to Servicing the Cutting Blades.

  • Page 40: Maintenance

    Service Manual is also available for purchase from your Authorized Toro Distributor. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.

  • Page 41: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid Level Check Drain Water/Fuel...

  • Page 42: Pre-Maintenance Procedures

    decal131-1946 Figure 46 Service Interval Chart Pre-Maintenance Procedures Using the Hood Prop Rod 1. Release the hood latches. 2. Lift up on the hood until the prop rod can be positioned behind the frame tube (Figure 47). 3. Lower the hood until the rod is in front of and resting against the frame tube.

  • Page 43: Lubrication

    Lubrication wear. Lubricate the grease fittings immediately after every washing, regardless of interval specified. 1. Wipe the grease fittings clean so foreign matter Greasing the Bearings and cannot be forced into the bearing or bushing. Bushings 2. Pump grease into the fittings. 3.

  • Page 44: Engine Maintenance

    Alternate oil: SAE 10W-30 or 5W-30 (all migrating into the intake when the filter is temperatures) removed. Toro Premium Engine Oil is available from your 3. Remove and replace the filter (Figure 50). Authorized Toro Distributor in either 15W-40 or Cleaning of the used element is not 10W-30 viscosity grades.
  • Page 45 Checking the Engine-Oil Level Crankcase Oil Capacity Service Interval: Before each use or daily Approximately 5.2 liters (5.5 quarts) with the filter. The engine is shipped with oil in the crankcase; Changing the Engine Oil and Filter however, the oil level must be checked before and after the engine is first started.

  • Page 46: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    1. Refer to the Engine section in the Service Manual for information on disassembling and assembling the diesel-oxidation catalyst and the soot filter of the DPF. 2. Refer to your Authorized Toro Distributor for g007367 diesel-oxidation catalyst and the soot filter Figure 55 replacement parts or service.

  • Page 47: Servicing The Engine Fuel Filter

    Checking the Fuel Lines 4. Remove the filter canister and clean the mounting surface. and Connections 5. Lubricate the gasket on the filter canister with clean oil. Check the fuel lines and connections every 400 hours or yearly, whichever comes first. Inspect them for 6.

  • Page 48: Electrical System Maintenance

    Electrical System with water after cleaning it. Do not remove the fill caps while cleaning the battery. Maintenance The battery cables must be tight on the terminals to provide good electrical contact. Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring WARNING damage from short-outs.

  • Page 49: Drive System Maintenance

    Drive System it on a shelf or on the machine. Leave the cables disconnected if it is stored on the machine. Store Maintenance the battery in a cool atmosphere to avoid quick deterioration of the charge in the battery. To prevent the battery from freezing, make sure it is fully charged.

  • Page 50: Cooling System Maintenance

    Cooling System 2. If coolant level is low, remove the expansion tank cap and replenish the system. Do not overfill. Maintenance 3. Install the expansion tank cap. DANGER Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns.

  • Page 51: Brake Maintenance

    Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before you feel G014515 braking resistance.

  • Page 52: Adjusting The Parking Brake

    Adjusting the Parking Belt Maintenance Brake Checking the Alternator If the parking brake fails to engage, an adjustment to the brake pawl is required. Belt 1. Loosen the 2 screws securing the parking brake Service Interval: After the first 10 hours pawl to the frame (Figure 62).

  • Page 53: Controls System Maintenance

    Controls System Maintenance Adjusting the Traction Drive for Neutral Note: If the machine has recently had the hydraulic oil changed or the traction motors or hoses replaced, any air trapped in the system will have to be worked out prior to performing this procedure. This can be accomplished by operating the machine in forward and reverse for a few minutes and then replenishing the oil as required.

  • Page 54: Hydraulic System Maintenance

    Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions.

  • Page 55: Changing The Hydraulic Oil And Filter

    g014190 Figure 66 1. Dipstick Changing the Hydraulic Oil And Filter g014393 Figure 67 Service Interval: After the first 200 hours 1. Transmission case drain 3. Hydraulic reservoir drain plug plug Every 800 hours 2. Filter 1. Disengage the PTO, release the traction pedal to the neutral position and set the parking brake.

  • Page 56: Cab Maintenance

    Cab Maintenance Filling the Washer Fluid Bottle 1. Stop the machine on a level surface, stop the engine, set the parking brake, and remove the ignition key. 2. Open the hood. 3. Locate the washer fluid bottle (Figure 68). g028378 g028378 Figure 69 1.

  • Page 57: Cleaning The Air Conditioning Coil

    Cleaning the Air 5. Remove and clean the air conditioning coils (Figure 72). Conditioning Coil 6. Replace the air conditioning coils, air filters and cabin roof. Service Interval: Every 250 hours (Clean more frequently in extremely dusty or dirty conditions) 1.

  • Page 58: Cleaning

    6. Service the battery and cables as follows: A. Remove the battery terminals from the battery posts. B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part...
  • Page 59 No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery.
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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31202

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