Honeywell S7800A Installation Manual
Honeywell S7800A Installation Manual

Honeywell S7800A Installation Manual

Keyboard display module
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7800 SERIES
S7800A Keyboard Display Module
 
 
 
 
 
 
 
 
 
 
 
 
 
 

APPLICATION

 
The S7800A Keyboard Display Module (KDM) provides
current system status along with first-out annunciation and
system diagnosis using a two-row by twenty-column readout.
 
 
 
Application ........................................................................
Features ...........................................................................
Specifications ...................................................................
Ordering Information ........................................................
Installation ........................................................................
Wiring ...............................................................................
Troubleshooting ................................................................ 12
 
 
 
 
Series 1-4
Series 5
The KDM provides local or remote annunciation of operation
and fault information, remote reset, report generation, burner
control data and diagnostic information. The KDM is part of
the 7800 SERIES of microprocessor-based burner controls for
gas, oil, coal or combination fuel single burner applications.
The 7800 SERIES is programmed to provide a level of safety,
functional capabilities and features beyond the capacity of
conventional controls.
The S7800A1001 KDM Series 5 offers the following technical
advancements to the 7800 SERIES devices:
• Compatible with installed Honeywell 7800 SERIES
systems.
A three screen two-row by twenty-column readout set of
"Call Service" (Business Card) alpha/numeric directions
can be displayed instead of the standard lockout display
message. (Pass Code protected feature). This "business
card" can be cloned to other displays to save setup time.
• Enable ModBus Communication feature.
 
The Business Card (Call Service) can be made up using:
 
• Capital letters (A through Z).
• Lower case letters (a through z).
• Numbers (1 through 0).
• Symbols (!, @, #, $,%, etc.).
• Spanish symbols.
 
Programming can be done with the S7800 KDM mounted on a
7800 SERIES Relay Module or with a 13 Vdc power source
connected to the KDM through the 203541 5-wire connector.
 
Since your Business Card (Call Service) S7800A1001 will be
left at the job site, programming your personal three-number
password and personal lockout message can be set up ahead
of time without being connected to a 7800 SERIES device. A
clone function allows you to make multiple Business Cards
from the original display.
Contents
1
Hold and Fault Message Summary .................................. 16
2
Appendix A: Display Setup ............................................... 25
2
2
3
Appendix B: Edit Text and Characters ............................. 32
4
Appendix C: ModBus Data Features ............................... 33
Display Setup-CLONE ............................... 25
Display Setup-CS ON/OFF ........................ 28
Display Setup-CS EDIT ............................. 30
PRODUCT DATA
Contents
65-0090-6

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Summary of Contents for Honeywell S7800A

  • Page 1: Table Of Contents

      of time without being connected to a 7800 SERIES device. A The S7800A Keyboard Display Module (KDM) provides clone function allows you to make multiple Business Cards current system status along with first-out annunciation and from the original display.
  • Page 2: Features

    • Status of Run/Test Switch. 204718A NEMA 4 Cover Assembly for S7800A KDM.   204718B NEMA 1 Cover Assembly for S7800A KDM.   204718C NEMA 4 Cover Assembly for S7800A KDM with reset SPECIFICATIONS button. 205321B Remote Display Flush Mount Kit.  ...
  • Page 3: Installation

    BURNER CONTROL     5. Be sure wiring complies with all applicable codes,     ordinances and regulations. 2-3/4   6. See Fig. 5, 6 and 7 for S7800A unique wiring (69)   connections. BACK     Edit: ENTER IMPORTANT  ...
  • Page 4: Wiring

      7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Mounting KDM on 7800 SERIES Relay Module. 4. Drill the pilot holes for the mounting screws. 5. Cut holes in the door panel for the interlocking ears and 1. Align the two interlocking ears of the KDM with the two the two plug-in connectors.
  • Page 5   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     4. For Recommended grounding practices, see Table 2. NOTE: A 13 Vdc power supply must be used any time more 5. For KDM: The KDM is powered from a low voltage, than one KDM is used.
  • Page 6   7800 SERIES S7800A KEYBOARD DISPLAY MODULE         Annunciator). When the arrow and two-letter code are     displayed, it indicates the second line is showing a selectable S7800 KEYBOARD DISPLAY MODULE   message submenu. The second line will display selectable or (MOUNTED ON 7800 SERIES RELAY MODULE)  ...
  • Page 7   7800 SERIES S7800A KEYBOARD DISPLAY MODULE             MOMENTARY PC/PLC PUSHBUTTON RS-485 SWITCH             RM78xx SERIES DEVICE   WITH S7800 SERIES 5   OR GREATER DISPLAY.     MOMENTARY PUSHBUTTON SWITCH  ...
  • Page 8   7800 SERIES S7800A KEYBOARD DISPLAY MODULE       1. Down-up arrow push-buttons. See Fig. 10. The down-up   arrow push-buttons are used to scroll through the selectable messages. The double-headed arrow ( ), which is located in the lower left position of the second line of the display, represents the down-up push-buttons.
  • Page 9   7800 SERIES S7800A KEYBOARD DISPLAY MODULE                                       M22873   Fig. 12. BACK push-button function.         4. SAVE function, see Fig. 13, 14, and 15.
  • Page 10   7800 SERIES S7800A KEYBOARD DISPLAY MODULE       Table 3. Selectable Messages.     Selectable Possible States/ Range Message/Display Description (Terminals) Comments Flame signal strength. 0 - 5.0 Vdc Flame Amp ( and Flame relay pull-in and drop-...
  • Page 11   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 3. Selectable Messages. (Continued)       Selectable Possible States/ Range Message/Display Description (Terminals) Comments T21 Interrupted/Intermittent = 1 or 0 Indicates if output is on or off, Valv/Start Pilot Valve, First Stage Oil energized or de-energized.
  • Page 12: Troubleshooting

      7800 SERIES S7800A KEYBOARD DISPLAY MODULE         Table 4. Expanded Annunciator.   Selectable Message (Second Line) Display Value (Second Line) First Line Message Expanded Annunciator    Expanded Annunciator (EA not   connected)< Current Status (CS:) EA Message<...
  • Page 13   7800 SERIES S7800A KEYBOARD DISPLAY MODULE       Table 5. Keyboard Display Module Sequence and Status Hold Messages.   Sequence Status INITIATE mm:ss The Keyboard Display Module (KDM) indicates the burner status, INITIATE, a stabilization period for the relay module to check for any fluctuations in ac line voltage inputs or control inputs on power up or during normal operation.
  • Page 14   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 5. Keyboard Display Module Sequence and Status Hold Messages. (Continued)   Sequence Status PURGE HOLD: T18 The KDM indicates the burner status and that the Low Fire Switch is not closed. The firing rate motor is (Low Fire Switch) driving to its Low Fire position in preparation for Ignition Trials.
  • Page 15   7800 SERIES S7800A KEYBOARD DISPLAY MODULE         Table 6. Accessing Historical and Diagnostic Selectable Messages.   Step Operation Press Display Comments STANDBY Use the Down/Up SCROLL keys to access the Press keys to access Diagnostic Diagnostic Info>...
  • Page 16: Hold And Fault Message Summary

      7800 SERIES S7800A KEYBOARD DISPLAY MODULE     4. State 4: In the fourth state, both lines are blanked for NOTE: For further explanation of Lockout Messages, one-half second, then the display sequences to the first Troubleshooting and Checkout, refer to form 65-0229.
  • Page 17   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Fault 11 Running Interlock powered at 1. Check wiring to make sure that interlocks are connected *Running ILK On* improper sequence point.
  • Page 18   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Fault 19 Flame was lost during MFEP or 1. Inspect the main fuel valve(s) and connection(s).
  • Page 19   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Fault 29 Lockout Interlock fault. 1. Check wiring and correct any errors. *Lockout ILK* 2. Inspect the fan; make sure that there is no blockage of the air intake and that it is supplying air.
  • Page 20   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Fault 35 Safety relay was off when it 1. Reset and sequence the relay module. If fault repeats, replace...
  • Page 21   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Fault 49 The manual open switch was *Man-Open Sw. On* on when it should be off.
  • Page 22   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Fault 56 Block intake fault (Fulton pulse 1. Check wiring and correct any errors. *Block Intake* only).
  • Page 23   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Faults 69 - 70 Unused faults. *Call Service* Fault 71 Low Fire Switch closed, High 1. Check firing rate position switches (usually in Modutrol®...
  • Page 24   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 7. Hold and Fault Message Summary. (Continued)   Fault Code System Failure Recommended Troubleshooting Fault 109 Negative cycle test failed, earth 1. Make sure a good earth ground connection exists at the...
  • Page 25: Appendix A: Display Setup

      APPENDIX A   Display Setup DISPLAY Setup will appear. If you have a personal password, enter it to enter Setup. The S7800A Keyboard Display Module (KDM) requires a password to enter the Display Setup Menu.        ...
  • Page 26   7800 SERIES S7800A KEYBOARD DISPLAY MODULE       With default address 00 terminals 1,2, 3 of the 203541   connector are available for the S7830 Expanded Annunciator Slave: or additional keyboard displays. With the addresses 01-99 Cloning Complete.
  • Page 27   7800 SERIES S7800A KEYBOARD DISPLAY MODULE         ModBus Clear Configuration BaudRate: 9600 Use ENTER to Confirm   Fig. 34. ModBus Baud rate selection setup. Fig. 39. Clear Configuration screen.     Use the keys to change rates (choices are 9600, Press ENTER using the two ENTER buttons at the same time.
  • Page 28: Display Setup-Cs On/Off

      7800 SERIES S7800A KEYBOARD DISPLAY MODULE Display Setup-CS ON/OFF     CS ON/OFF allows the Call Service Message to be as follows: Change Password   New Password: 000 • OFF-No call Service Message displayed, normal 7800   SERIES lockout message displayed.
  • Page 29   7800 SERIES S7800A KEYBOARD DISPLAY MODULE Select CS ON/OFF Exit     Fig. 52. CS ON/OFF screen. Fig. 57. Select/Exit screen.     Use the up/down arrows to select (ON, OFF, or ON, Choose Select. Temporarily OFF).    ...
  • Page 30: Display Setup-Cs Edit

      7800 SERIES S7800A KEYBOARD DISPLAY MODULE Press ENTER by pressing the two ENTER buttons at the same   time.   CALL SERVICE       Select Fig. 63. CALL SERVlCE screen. Exit     Fig. 68. Select/Exit screen.  ...
  • Page 31   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Press the down arrow to Save.   . . . LOCKOUT ..    Call Service Setup   Edit Screen: 1 Fig. 74. LOCKOUT screen.
  • Page 32: Appendix B: Edit Text And Characters

      7800 SERIES S7800A KEYBOARD DISPLAY MODULE     APPENDIX B: EDIT TEXT AND CHARACTERS     Table 8. Edit Available Text and Characters.       Edit Available Text       and Characters (Space)   Á á  ...
  • Page 33: Appendix C: Modbus Data Features

      7800 SERIES S7800A KEYBOARD DISPLAY MODULE       APPENDIX C: MODBUS DATA FEATURES       Function Codes See Appendix A page 25 for Setup.   Supported function codes of Modbus Protocol Reference OPERATION Guide (PI-MBUS-300 Rev. J) are 3, 4, 6, and 17. Function codes 3 and 4 are treated the same by the S7800.
  • Page 34   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Device Address and Baud Rate NOTE: In Tables 10, 15 and 18: Line 1 and Line 2 refer to the two lines of text on the S7800 Keyboard Display Mod- Assign each device in the system a unique address by setting the ule.
  • Page 35   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 16. ModBus™ Register Assignments. (Continued)     Address Register Read/ (hex) (dec) Parameter Name Write Format Notes 0066 40103 Post-Purge time Seconds 0067 40104 Valve Proving Mode 0 = Valve Proving is not enabled...
  • Page 36   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Burner Control Type Codes CODE DEVlCE DESCRlPTlON The burner control type code indicates the exact model RM7897A number of the burner control. See Table 18. RM7897C   RM7898A Table 18. Burner Control Type Codes.
  • Page 37   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     7800 SERIES Sequence State Codes Table 20. 7800 SERlES Sequence State Codes and Associated register code values. (Continued) Sequence state codes are provided by the Burner Control. Each code is translated into two string codes for displaying an...
  • Page 38   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 20. 7800 SERlES Sequence State Codes Table 20. 7800 SERlES Sequence State Codes and Associated register code values. (Continued) and Associated register code values. (Continued)          ...
  • Page 39   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 21. 7800 SERlES String codes. (Continued) Table 21. 7800 SERlES String codes. (Continued)   String Code String String Code String EA HOLD MESSAGES PILOT HOLD UNKNOWN STATE PILOT IGN FLAME AMP TYPE...
  • Page 40   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 21. 7800 SERlES String codes. (Continued) Table 21. 7800 SERlES String codes. (Continued)   String Code String String Code String Intrptd PV T8 = 0 Terminal T18 = 1 Intrptd PV T8 = 1...
  • Page 41   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 21. 7800 SERlES String codes. (Continued) Table 22. 7800 SERlES Fault Codes. (Continued)   String Code String Fault Fault Code Fault Message (NOTE: String VP HIGH DLY (Reg FAULT n: is not in the Fault...
  • Page 42   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 22. 7800 SERlES Fault Codes. (Continued) Table 22. 7800 SERlES Fault Codes. (Continued)     Fault Fault Fault Fault Code Fault Message (NOTE: String Code Fault Message (NOTE: String (Reg...
  • Page 43   7800 SERIES S7800A KEYBOARD DISPLAY MODULE     Table 22. 7800 SERlES Fault Codes. (Continued) Table 22. 7800 SERlES Fault Codes. (Continued)     Fault Fault Fault Fault Code Fault Message (NOTE: String Code Fault Message (NOTE: String (Reg...

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