Assembling The Cartridge - Husqvarna FE 350 2014 Repair Manual

6
FORK, TRIPLE CLAMP
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6.22
Assemblin the cartrid e
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The steps are identical for both fork legs.
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Grind the piston on both sides on a surfacing plate using 1200 grit sandpaper.
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Clean the piston.
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Lubricate the piston ring.
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Fork oil (SAE 4) (48601166S1) (or p. 256)
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Mount the piston with chamfer
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Mount the rebound shim stack
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Press the piston downward against the spring.
✓ The piston should not squeeze the shims.
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Position valve@ in the hydrostop needle@. Mount and tighten the hydrostop
needle.
Guideline
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Hydrostop needle on piston rod
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C, -
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Unclamp the piston rod.
Preparatory work
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Assemble the seal ring retainer. (or p. 24)
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Assemble the piston rod. (or p. 25)
Main work
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Mount and grease seal rings
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Lubricant (T158) (or p. 257)
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Mount and lubricate pilot bushings@).
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Fork oil (SAE 4) (48601166S1) (or p. 256)
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Check the length of the reservoir spring.
Guideline
Reservoir spring length with preload
spacer
If the length is out of tolerance:
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Correct the preload spacers.
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Position the spring with the preload spacers in the reservoir.
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facing down.
(D
with the smaller washers facing upward.
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silver hydrostop needle on compression damping side.
red hydrostop needle on rebound damping side.
O
and O-ring @.
M6x0.5 I 7 Nm (5.2 lbf ft)
46 mm (1.81 in)
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