Assembling The Cartridge - Husqvarna FC 250 2015 Repair Manual

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6
FORK, TRIPLE CLAMP
-
- 0
-
,

Assembling the cartridge

Info
The steps are identical for both fork legs.
-
Press the piston downward against the spring.
✓ The piston should not squeeze the shims.
-
Position valve@ in the hydrostop needle
needle.
Guideline
I
Hydrostop needle on piston rod
e
Info
I
ti) -
-
Unclamp the piston rod.
Preparatory work
-
Assemble the seal ring retainer.
-
Assemble the piston rod.
Main work
-
Mount and grease seal rings
I
Lubricant (T158)
-
Mount and lubricate pilot bushings
I
Fork oil (SAE 4) (48601166S1)
-
Check the length of the reservoir spring.
Guideline
Reservoir spring length with preload
spacer
e
-
� J
If the length is out of tolerance:
-
Correct the preload spacers.
-
Position the spring with the preload spacers in the reservoir.
-
Position sleeve
201795-11
-
Clamp the tube of the cartridge into a vise.
I
Clamping stand (T14049S)
-
Slide reservoir
Info
I
Hold the sleeve in the reservoir to prevent it from sliding out.
Mount lock ring
-
Mount seal ring retainer @ with the washer and tighten.
Guideline
Seal ring retainer
-
Unclamp the cartridge.
-
silver hydrostop needle on compression damping side.
red hydrostop needle on rebound damping side.
(I!.:!
p. 23)
(I!.:!
p. 25)
O
and O-ring @.
(11,l
p. 221)
8.
(a
p. 220)
C,
in the reservoir.
(I!.:!
p. 234)
0
onto the tube.
(D.
M23.5x0.75
@).
Mount and tighten the hydrostop
I
M6x0.5
I 7 Nm (5.2 lbf ft)
46 mm (1.81 in)
46 Nm
Loctite
(33.9 lbf ft)
26
2701
®
TM

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F2101o1F2175o1Fc 250 2014

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