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MODEL G0479
50" Pan and Box Brake
ManuaL insErt
the Model g0479 is very similar to the Model g0578. the difference is additional capacity and a seg-
mented bending leaf. use the Model g0578 manual for all information except for the Model g0479 parts
breakdown and machine data sheet that is included in this manual insert. Follow the procedures for aligning
and spacing the clamping leaf fingers in the Model g0578 manual when aligning and spacing the bending
leaf fingers on the Model g0479.
this insert is intended to be used with the Model g0578 manual, not as a replacement for it. before oper-
ating your new machine, you Must read and understand the entire Model g0578 manual.
If you have any further questions about this manual insert or the differences between the Model G0479 and
the Model G0578, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.com.
Copyright © oCtober, 2005 by grizzly industrial, inC. revised oCtober, 2009 (bl)
WarninG: nO POrtiOn Of this ManuaL May BE rEPrODucED in any shaPE
Or fOrM WithOut thE WrittEn aPPrOvaL Of GrizzLy inDustriaL, inc.
#ew7486 printed in China
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Related Manuals for Grizzly G0479
Summary of Contents for Grizzly G0479
- Page 1 50" Pan and Box Brake ManuaL insErt the Model g0479 is very similar to the Model g0578. the difference is additional capacity and a seg- mented bending leaf. use the Model g0578 manual for all information except for the Model g0479 parts breakdown and machine data sheet that is included in this manual insert.
- Page 2 Parts Breakdown g0479 50" pan and box brake...
- Page 3 EXT TOOTH WASHER 12MM P0479021 EXTENSION BRACKET P0479049 BOTTOM STRUT P0479022 DISC SPRING P0479050 COMPRESSION SPRING P0479023 P0479051 SPIRAL BLOCK P0479024 FOOT PEDAL LEVER P0479052 TOP STRUT P0479025 LEVER PIN P0479053 BUSHING P0479026 FOOT PEDAL g0479 50" pan and box brake...
- Page 4 MACHINE DATA sHEET Customer service #: (570) 546-9663 • to order Call: (800) 523-4777 • Fax #: (800) 438-5901 MoDEl G0479 50" pAN & BoX BRAKE Design type ................pan & box Overall Dimensions: height ....................45" Finger sizes ..........(2) 1 ⁄...
- Page 5 40" PAN AND BOX BRAKE MODEL G0578 INSTRUCTION MANUAL COPYRIGHT © FEBRUARY 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL6901 PRINTED IN CHINA...
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Page 7: Table Of Contents
Table of Contents INTRODUCTION..........................2 Foreword ............................ 2 Contact Info ..........................2 Identification ..........................4 SECTION 1: SAFETY........................5 Safety Instructions for Machinery ....................5 Additional Safety Instructions for Pan and Box Brakes ............. 7 SECTION 2: SET UP ........................8 About this Section ........................ -
Page 8: Introduction
If you have any comments regarding this manual, and Box Brake. This pan and box brake is part please write to us at the address below: of a growing Grizzly family of fine metalworking machinery. When used according to the guide- Grizzly Industrial, Inc. - Page 9 MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0578 40" PAN & BOX BRAKE Design Type ...................... Pan & Box Overall Dimensions: Height ........................45'' Finger Sizes ........1", 1 ⁄...
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Page 10: Identification
Figure 1. Common Pan and Box Brake components. Bending Leaf—Swivels up to bend the workpiece. Clamping Leaf—Holds the fingers. Squeezes the workpiece against the clamping block. Operating Handle—Used to raise and lower the bending leaf. Finger Blocks—Adjustable dies that the workpiece is bent against. Clamping Block—Fixed block (or lower jaw) that the clamping leaf presses against. -
Page 11: Section 1: Safety
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. - Page 12 Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. MAKE SURE GUARDS ARE IN PLACE ERLY SUPERVISED PERSONNEL TO AND WORK CORRECTLY BEFORE OPERATE MACHINERY. Make sure USING MACHINERY. operation instructions are safe and clearly 17. REMOVE ADJUSTING KEYS understood.
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Page 13: Additional Safety Instructions For Pan And Box Brakes
Additional Safety Instructions for Pan and Box Brakes OVERLOADING PAN AND BOX BRAKE. GLOVES AND GLASSES. Always wear Overloading this tool can cause injury from leather gloves and approved safety glasses flying parts. Do not exceed the capacities when using this tool. specified on Page 3. -
Page 14: Section 2: Set Up
SECTION 2: SET UP About this Section The Model G0578 is a heavy machine that The purpose of this section is to guide you weighs approximately through the required steps to get your equipment 627 lbs. Serious per- out of its packaging and into operating condition. sonal injury may occur if safe moving methods are not followed. -
Page 15: Inventory
Inventory After all the parts have been removed from the shipping crate, you should have the following items: Box 1 (Figures 3 & 4): A. Pan and Box Brake Main Body ....1 B. Base Extension Brackets ......2 C. Cap Screws M10-1.5 x 30 ......4 D. -
Page 16: Hardware Recognition Chart
Hardware Recognition Chart G0578 40" Pan and Box Brake... -
Page 17: Clean Up
BOESHIELD T-9 (Model G2871). Check with ® produc t s a re us e d . the current Grizzly catalog for pricing and a vari- ety of other quality metal protectants. Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest- ed. -
Page 18: Site Considerations
Site Considerations Installing Base Extension Brackets Floor Load Your Model G0578 weighs approximately 627 Components and Hardware Needed: lbs. and has a footprint of 46 ⁄ " x 32 ⁄ ". Most Pan and Box Brake Main Body ......1 concrete floors should be sufficient to carry the Base Extension Brackets ........2 weight. -
Page 19: Mounting To Floor
Figure 7. Base extension bracket installed onto main body (one of two brackets shown). G0578 40" Pan and Box Brake... - Page 20 G0578 40" Pan and Box Brake...
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Page 21: Section 3: Operations
SECTION 3: OPERATIONS Capability Operation Safety This pan and box brake is designed to fold boxes, If you have never used this type of equipment pans, or trays from one piece of sheet metal. before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal train- A number of fingers of different widths on the ing before beginning any projects. -
Page 22: Adjusting Setback
Loosen the cap screw shown in Figure 11 so the The setback is the distance from the forward edge bending leaf can be moved up and down for nor- of the fingers to the edge of the bending leaf, mal operation. as shown in Figure 12. -
Page 23: Using Foot Pedal
To move the bending leaf away from the fingers, evenly rotate setback knobs counter- clockwise several turns. Firmly grasp the operating handle and pull the bending leaf toward you until it rests Foot against the setback knobs. Pedal Lock If the setback distance is too much, repeat Step 1. -
Page 24: Adjusting Clamping Pressure
Adjusting Clamping Aligning Fingers Pressure Finger alignment is critical for accurate results. The correct clamping pressure depends on the Tools Needed: workpiece thickness. The ideal pressure will 8MM Hex Wrench ..........1 have medium/hard resistance and will lock the workpiece into position easily—much like a pair To align a finger: of vice grips. -
Page 25: Spacing Fingers
Spacing Fingers Check the front edge of the fingers to see if they are aligned, as shown in Figure 18. The fingers can be spaced apart for clearance when making pans or boxes. This requires removing one or more of the fingers so that you can space the others to match the width of your pan or box. -
Page 26: Basic Bending
Setting Adjustable Basic Bending Stop The Model G0578 features an adjustable stop Do not operate the Model G0578 unless it has so you can make repeated bends at the same been securely clamped in place or mounted angle. to the floor, or it could tip over on you, caus- ing a severe injury! To set the adjustable stop: Rotate the bending leaf to the desired bend-... -
Page 27: Bending Allowance
Bending Allowance To bend metal objects accurately, you need to consider the total length of each bend, especially when more than one bend is required. This is called bend allowance. Subtract bend allowance from the sum of the workpiece outside dimensions to obtain the over- all length and width of the blank needed to make a particular part. -
Page 28: Section 4: Maintenance
G96 ® TREATMENT (Model H3788) or BOESHIELD ® T-9 (Model G2871). Note—Check with the current Grizzly catalog for current pricing and a variety of other quality metal protectants. Clamping Leaf There are two grease fittings for the clamping leaf (see Figure 21). -
Page 29: G0578 Parts Breakdown
G0578 Parts Breakdown �� � �� � �� ��� �� ��� � ��� ���� ��� ���� ���� ���� ��� � � ���� ��� � � ��� �� �� � � �� �� � �� �� �� �� �� �� �� ��... -
Page 30: G0578 Parts List
G0578 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0578001 ADJUSTING NUT P0578021 EXTENSION BRACKET P0578002 CLAMPING LEAF P0578022 DISC SPRING 40 X 20 X 1 X 2.4 P0578003 T-NUT M10-1.5 P0578023 P0578004-1 1" FINGER P0578024 FOOT PEDAL LEVER P0578004-2 1-1/8"... -
Page 31: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 32 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
- Page 33 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
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