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Grizzly G0656XW Owner's Manual

8 inch jointer w/mobile base
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MODEL G0656W/G0656XW
8" JOINTER w/MOBILE BASE
OWNER'S MANUAL
(For models manufactured since 08/16)
COPYRIGHT © DECEMBER, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2016 (WK)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
V3.09.16
#WK17789 PRINTED IN CHINA

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Summary of Contents for Grizzly G0656XW

  • Page 1 OWNER'S MANUAL (For models manufactured since 08/16) COPYRIGHT © DECEMBER, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2016 (WK) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Recommended Adjustments ......24 Table ............49 Tighten Belt ..........24 Cutterhead (G0656W)........50 SECTION 4: OPERATIONS ......25 Cutterhead (G0656XW) ....... 51 Operation Overview ........25 Fence ............52 Stock Inspection & Requirements....26 Stand ............53 Setting Depth of Cut ........27 Labels ............

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 5: Identification

    Always use hold-down or push blocks when jointing material narrower than 3" or surface planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length. Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 6: Controls & Components

    B. OFF Paddle: Cuts power to motor when it passes over cutterhead. For safety and pushed in. best results, outfeed table must be properly adjusted relative to cutterhead knives/inserts (refer to Page 23 for more details). Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 7 R. Fence Tilt Lock: Secures fence tilt setting at To adjust preset range of movement for desired angle. infeed table, refer to Page 28. M. Outfeed Table Lock: Tightens to secure outfeed table position; loosens to allow adjustment. Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 8: Machine Data Sheet

    The information contained herein is deemed accurate as of 9/1/2016 and represents our most recent product specifications. Model G0656W PAGE 1 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 9 The information contained herein is deemed accurate as of 9/1/2016 and represents our most recent product specifications. Model G0656W PAGE 2 OF 3 Model G0656W/G0656XW (Mfd. Since 08/16) Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
  • Page 10 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0656XW 8" JOINTER WITH SPIRAL CUTTERHEAD Product Dimensions: Weight................................436 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............73 x 32 x 46-1/2 in.
  • Page 11 The information contained herein is deemed accurate as of 9/1/2016 and represents our most recent product specifications. Model G0656XW PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 12: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. -10- Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 13 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -11- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 14: Additional Safety For Jointers

    It also project more than ⁄ " (0.125") from cutterhead requires more cutting force, which produces chat- body. ter or excessive chip out. Always joint or surface plane WITH the grain. -12- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 15: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -13- Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 16 Minimum Gauge Size ......14 AWG all local codes and ordinances. Maximum Length (Shorter is Better)..50 ft. -14- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 17: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 18: Inventory

    Key 5 x 5 x 20 (Handwheels) ..... 2 G0656XW Only: Figure 7. Box 1 inventory contents. • Indexable Carbide Inserts ......5 • Insert Screws ..........5 • T-Handle Torx Driver T20 ......2 Figure 8. Box 2 inventory contents. -16- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 19: Cleanup

    Figure 9. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -17- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 20: Site Considerations

    Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall Min. 30" for Maintenance 73" 220V 32" = Electrical Connection Illustration Not To Scale Figure 10. Minimum working clearances. -18- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 21: Assembly

    40 cap screws, (4) 8mm lock washers, and Figure 14. Checking belt alignment. (4) 8mm flat washers (see Figure 12). Cutterhead Pulley Alignment Motor Pulley 2 of 4 Figure 12. Jointer secured to stand. Figure 15. Pulleys aligned. -19- Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 22 Figure 17. Location of motor mount bracket hex bolts/nuts (3 of 4 shown). 12. Rotate guard one revolution counter-clock- wise as it appears from above, then have another person hold guard in position while you perform Steps 13–14. -20- Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 23 17. Loosen fence tilt lock (see Figure 21), tilt fence to 90°, then tighten lock. Fence Tilt Lever Figure 23. Location of cap screws for adjusting fence parallelism. Fence Tilt Lock Figure 21. Fence tilt lever installed. -21- Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 24 26. Install dust port as shown in Figure 28, using (4) M5-.8 x 10 Phillips head screws and (4) 5mm flat washers. Figure 25. Pedestal switch attached to stand. Figure 28. Dust port installed. -22- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 25: Dust Collection

    0.062" ( ⁄ ") Straightedge Tug hose to make sure it does not come off. Outfeed Table Note: A tight fit is necessary for proper per- Feeler Gauge formance. Figure 31. Setting outfeed table height. -23- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 26: Test Run

    A small amount of black belt dust at the bottom Proceed to Recommended Adjustments on the of the belt housing is normal during the life of the this page. machine and does not indicate a problem with the machine or belt. -24- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 27: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -25- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 28: Stock Inspection & Requirements

    " Min. With Grain " Min. INCORRECT 10" Min. Against Grain Figure 32. Proper grain alignment with the " Min. cutterhead. 1" Min. Figure 33. Minimum stock dimensions for jointer. 10" Min. -26- Model G0656W/G0656XW (Mfd. Since 08/16) " Min.

  • Page 29: Setting Depth Of Cut

    To engage the lever, position it as shown in Figure 36. To disengage the lever, raise the table to "0", then raise the lever out of the way while lowering the table to the desired height. -27- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 30: Squaring Stock

    4. Rip Cut on a Table Saw—The jointed edge Lower of the workpiece is placed against a table saw Stop Screw Table Pin fence and the opposite edge cut off. Figure 37. Positive-stop components for infeed table. Previously Jointed Edge -28- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 31: Surface Planing

    Failure to use push blocks when surface Figure 39. Example of surface planing planing could result in your hands contact- operations. ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push blocks when surface planing on jointer! -29- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 32: Edge Jointing

    Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of work- piece will not be parallel with each other. Figure 41. Example of edge jointing operation. -30- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 33: Bevel Cutting

    DO NOT let them get closer than 4" from moving cutterhead at any time during operation! Repeat cutting process, as necessary, until you are satisfied with the results. Figure 43. Fence setup for a bevel cut of 45°. -31- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 34: Rabbet Cutting

    Repeat Step 7 until rabbet is cut to depth. When cutterhead guard is removed, attempting any other cut besides a rabbet directly exposes operator to moving cutter- head. ALWAYS replace cutterhead guard after rabbet cutting! Figure 45. Typical rabbet cutting operation. -32- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 35: Section 5: Accessories

    To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for Figure 48. T27445 Jointer Knives for G0656W.
  • Page 36 Figure 54. Grizzly Dial Calipers. ® T20452 SB1365—South Bend Way Oil-ISO 68 T20503 T20451 H7194 Figure 52. Assortment of basic eye protection. Figure 55. Recommended product for machine lubrication. www.grizzly.com 1-800-523-4777 order online at or call -34- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 37: Section 6: Maintenance

    H3789—G96® Gun Treatment 4.5 Oz. Spray Monthly • Check belt for proper tension, damage, or wear/replace belt. • Clean/vacuum dust buildup from inside cabi- net and off motor. Figure 56. Recommended products for protecting unpainted cast-iron and steel. -35- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 38: Lubrication

    Lubrication Table Ways Oil Type ..Grizzly T23962 or ISO 68 Equivalent Oil Amount ...........1–2 Drops Lubrication Frequency ....... As Needed Since all bearings are sealed and permanently lubricated, simply leave them alone until they Lower infeed and outfeed tables to access ways.

  • Page 39: Section 7: Service

    (Pages 39–41). 7. Cutterhead bearings at fault. 7. Replace bearing(s)/realign cutterhead. 8. Centrifugal switch at fault. 8. Replace. 9. Motor bearings at fault. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -37- Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 40 2. Workpiece too uneven at start of operation. 2. Take partial cuts to remove extreme high spots before doing a full pass. 3. Outfeed table not parallel with infeed table. 3. Check/Adjust table parallelism (Page 46). -38- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 41: Inspecting Knives (G0656W)

    Outfeed Infeed Figure 60. Using a straightedge to inspect knives. — The knives are set correctly set when they just touch the bottom of the straightedge at TDC in each of t straightedge positions -39- Model G0656W/G0656XW (Mfd. Since 08/16)
  • Page 42 This will provide unrestricted access to cutterhead. Jack Screw Remove cabinet rear access panel to expose cutterhead pulley. Gib Bolt Rotate cutterhead pulley to provide good access to cutterhead knives. Figure 61. Cutterhead profile diagram. -40- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 43: Rotating/Replacing Cutterhead Inserts (G0656Xw)

    Remove cabinet rear access panel to expose 11. Replace cutterhead guard and cabinet rear 11. Replace cutterhead guard and cabinet rear cutterhead pulley. access panel. access panel. Rotate cutterhead pulley to provide access to insert(s) to be rotated/replaced. -41- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 44: Calibrating Depth Scale

    Page 28) to prevent obstruction of infeed table ed hole as you install insert and force it to movement during Step 3. raise slightly, making it out of alignment. -42- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 45: Setting Fence Stops

    Figure 71). Jam Nut 135° Stop Adjust the 90˚ fence stop bolt until it makes Bolt contact with 90˚ swing stop. Figure 69. 45˚ inward fence stop bolt. Retighten jam nut loosened in Step 3. -43- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 46: Adjusting Gibs

    Adjust 135˚ stop bolt until it makes contact Repeat Steps 1-3 with outfeed table. with back of fence. Set outfeed table height as described in Retighten jam nut loosened in Step 3. Setting Outfeed Table Height on Page 23. -44- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 47: Tensioning/Replacing Belt

    Press down on motor to keep tension on belt. Follow Steps 4–5 in Tensioning Belt proce- dure to set correct belt tension. Tighten motor mount bracket fasteners (see Figure 75), and replace cabinet rear access panel. -45- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 48: Checking/Adjusting Table Parallelism

    Figure 79. Locations to place shims when adjusting table parallelism. Outfeed Infeed Re-check outfeed table height (refer to Setting Outfeed Table Height on Page 23), Figure 77. Checking table parallelism. and re-adjust if necessary. -46- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 49: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -47- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 50: Wiring Diagram

    (Included) Start Button STOP/START SWITCH (viewed from behind) Stop Button KEDU HY56 Ground Figure 80. G0656W switch wiring. MOTOR Start Capacitor 300MFD 250VAC Run Capacitor 40MFD 450VAC Ground READ ELECTRICAL SAFETY -48- Model G0656W/G0656XW (Mfd. Since 08/16) ON PAGE 47!

  • Page 51: Section 9: Parts

    P0656W027 HANDWHEEL HANDLE 12 ID X 80L P0656W058 FLANGE BOLT M6-1 X 12 P0656W028 SET SCREW M6-1 X 8 P0656W059 SWITCH PEDESTAL P0656W029 FLAT WASHER 8MM P0656W060 SWITCH CORD 14G 3W 39" P0656W030 LOCK WASHER 8MM -49- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 52: Cutterhead (G0656W)

    EXT RETAINING RING 10MM (G0656W) P0656W107 STUD-FT M6-1 X 115 P0656W117 KNIFE-SETTING JIG FOOT (G0656W) P0656W108 LOCK WASHER 10MM 117A P0656W117A KNIFE-SETTING JIG (G0656W) P0656W109 HEX NUT M10-1.5 P0656W118 KNIFE-SETTING JIG SHAFT (G0656W) P0656W110 BALL BEARING 6204-2RS -50- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 53: Cutterhead (G0656Xw)

    P0656XW102 CARBIDE INSERTS 14 X 14 X 2 (10-PK) P0656XW110 BALL BEARING 6204-2RS P0656XW103 FLAT HD CAP SCR M6-1 X 15 P0656XW111 HEX BOLT M8-1.25 X 20 P0656XW104 L-HANDLE TORX DRIVE T-20 (G0656XW) P0656XW112 FENDER WASHER 8MM P0656XW105 T-HANDLE TORX DRIVE T-20 (G0656XW) P0656XW113 CUTTERHEAD PULLEY...

  • Page 54: Fence

    P0656W218 HEX BOLT M8-1.25 X 30 P0656W239 CARRIAGE MOUNT P0656W219 FENCE TILT ARM (RIGHT) P0656W240 CAP SCREW M8-1.25 X 45 P0656W220 FENCE STOP BRACKET P0656W241 LOCK WASHER 8MM P0656W221 90° FENCE STOP P0656W242 SET SCREW M8-1.25 X 25 -52- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 55: Stand

    HEX BOLT M8-1.25 X 25 P0656W339 REAR WHEEL P0656W314 FENDER WASHER 8MM P0656W340 DUST PORT 4" P0656W315 HEX BOLT M8-1.25 X 35 P0656W341 PHLP HD SCR M5-.8 X 10 P0656W316 MOTOR MOUNT BRACKET P0656W342 FENDER WASHER 5MM -53- Model G0656W/G0656XW (Mfd. Since 08/16)

  • Page 56: Labels

    Always wear safety FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK machine. WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. glasses, ear protection, KICKBACK HAZARD! To get a new manual, call If artwork changes are required, contact us immediately at manuals@grizzly.com.
  • Page 57 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 58 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 59: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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