ABB ACS880-207LC Manuals

Manuals and User Guides for ABB ACS880-207LC. We have 2 ABB ACS880-207LC manuals available for free PDF download: Hardware Manual

ABB ACS880-207LC Hardware Manual (160 pages)

IGBT supply units

Brand: ABB | Category: Industrial Equipment | Size: 10.32 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Purpose of the Manual
12
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
14
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
15
Simplified Main Circuit Diagram
16
Charging
16
Overview Diagram of the Drive
17
Layout Drawings
18
Supply Unit
18
Incoming Cubicle
19
Incoming Cubicle for Frame R7I (Door Closed)
19
Incoming Cubicle for Frame R7I (Door Open)
21
Incoming Cubicle for Frame R8I (Door Closed)
22
Incoming Cubicle for Frame R8I (Door Open)
23
Supply Module Cubicle (Frame R7I)
24
Supply Module Cubicle (Frame R8I)
25
Door Open
25
Filter Cubicle (Frame R8I)
26
Door Open
26
Auxiliary Control Cubicle (Width 400 MM, Frame R7I)
27
Door Open
27
Auxiliary Control Cubicle (Width 600 MM)
28
Door Closed
28
Door Open
29
Ka Input Cubicle (Option +F274)
30
Overview of Power and Control Connections
31
Overview of the Control Connections of the BCU Control Unit
32
Supply Unit Control Devices
33
Main Disconnecting Device [Q1]
33
Auxiliary Voltage Switch [Q21]
33
Grounding Switch [Q9]
33
Charging Switch [Q3] and DC Switch/Disconnector [Q40]
33
Operating Switch [S21]
34
DC Switch/Disconnector [Q11], Charging Switch [Q10] and Indicator Lamp [P1]
34
Operating Instructions
34
Local Charging Control Switch [S4]
35
Emergency Stop Button [S61] and Reset Button [S62]
35
Control Panel [A59]
36
PC Connection
36
Fieldbus Control
36
Cooling System
36
Coolant Connectors
36
Type Designation Label(S)
37
Type Designation Key
38
Weak Supply Networks
42
Electrical Installation
43
Contents of this Chapter
43
Required Tools
43
Electrical Safety Precautions
43
Isolation from AC Supply Networks
46
Isolation from Common DC Bus
47
Checking the Insulation of the Assembly
47
Measuring the Insulation Resistance of the Drive
47
Measuring the Insulation Resistance of the Input Power Cable
47
Connecting the Input Power Cables
48
Connection Diagram (Frame R7I)
48
Connection Procedure (Frame R7I)
48
Removing Shrouds
49
Connecting the Cables
49
Installing Shrouds
51
Connection Diagram (Frame R8I and Multiples)
52
Connection Procedure (Frame R8I and Multiples)
52
Removing Shrouds
53
Connecting the Cables
53
Installing Shrouds
55
Use of Fasteners in Cable Lug Connections
56
Connecting Input Power Cables - Cable Entry in 100 Ka Input Cubicle (Option +F274)
57
Connection Diagram
57
Connection Procedure
57
Removing Shrouds and Beams in Front of the Input Cable Terminals
57
Connecting the Cables
58
Replacing Shrouds and Beams in Front of Input Power Cable Terminals
60
Connecting the External Power Supply Cable for the Auxiliary Circuit
61
Connection Diagram
61
Checking the Settings of the Auxiliary Voltage Transformer ([T21], Option +G344)
62
T21 Tap Settings (690 V Units)
62
Checking the Settings of the Cooling Fan Transformer
63
T115 and T125 Tap Settings (690 V Units)
63
Connecting the Power Supply Cable for the Charging Circuit
63
Connecting the Control Cables
64
General Instructions on Connecting the Control Cables to the Drive
64
Control Cable Connection Procedure
64
Powering the Heating and Lighting Equipment (Options +G300 and +G301)
68
Connection Diagram
68
Connecting a PC
69
Installing Optional Modules
70
The Control Unit
71
Contents of this Chapter
71
General
71
BCU-X2 Layout
72
Default I/O Diagram of the Supply Control Unit (BCU-X2)
74
Connecting Motor Temperature Sensors to the Drive
76
Power Supply for the Control Unit (XPOW)
76
The X485 Connector
76
Safe Torque off (XSTO, XSTO OUT)
77
FSO Safety Functions Module Connection (X12)
77
SDHC Memory Card Slot
77
Connector Data
78
BCU-X2 Ground Isolation Diagram
81
Installation Checklist
83
Contents of this Chapter
83
Checklist
83
Start-Up and Operation
85
Contents of this Chapter
85
Start-Up Procedure
86
Additional Instructions for Closing the DC Switch-Disconnector of the Supply Module Cubicle ([Q11], Option +F286)
88
Maintenance
89
Contents of this Chapter
89
Maintenance Intervals
89
Description of Symbols
89
Recommended Maintenance Intervals after Start-Up
89
Maintenance Timers and Counters
91
Cabinet
92
Cleaning the Interior of the Cabinet
92
Cleaning the Exterior of the Drive
92
Fuses
93
Replacing the Supply Unit AC Fuses (Frame R8I)
93
Replacing AC Fuses - 100 Ka Input Cubicle (Option +F274)
94
Replacing the Supply Unit DC Fuses (Frame R7I)
96
Replacing the Supply Unit DC Fuses (Frame R8I)
98
Fans
99
Frame R7I - Internal Module Fan Replacement
100
Frame R8I Fan Replacement
101
Replacing the Cabinet Fan in the Module Cubicle (Frame R7I)
102
Replacing the Heat Exchanger Fan in the Filter Cubicle (Frame R8I)
103
Replacing the Fan in the Incoming Cubicle (Frame R7I)
104
Replacing the Fan in the Incoming Cubicle (Frame R8I)
105
Replacing the Fan in the 400 MM Wide Auxiliary Control Cubicle (Frame R7I)
107
Replacing the Fan in the 600 MM Wide Auxiliary Control Cubicle
108
Replacing the Cooling Fan in the 100 Ka Input Cubicle
109
Supply Modules
112
Replacing the Supply Module (Frame R7I)
112
Removing the Module
112
Reinstalling the Module
114
Replacing the Supply Module (Frame R8I)
114
Removing the Module
115
Reinstalling the Module
117
Assembling the Service Platform
118
LCL Filters
119
Replacing the Capacitors of the LCL Filter (Frame R7I)
119
Replacing the Capacitors of the LCL Filter (Frame R8I)
120
Lifting the Inductor of the LCL Filter
121
Charging Resistors
122
Replacing the Charging Resistors (Frame R8I)
122
Capacitors of the DC Circuit
123
Reforming the Capacitors
123
Replacing the Capacitors
123
Control Panel
123
Memory Unit
124
Replacing the Memory Unit
124
Leds
125
Control Unit Leds
125
Control Panel and Panel Platform/Holder Leds
125
R7I and R8I Module Leds
125
Reduced Run
126
Starting Reduced Run Operation
126
Resuming Normal Operation
127
Functional Safety Components
127
Technical Data
129
Contents of this Chapter
129
Ratings
130
Definitions
130
Derating
131
Surrounding Air Temperature Derating
131
Altitude Derating
131
Coolant Temperature Derating
131
Antifreeze Content Derating
131
Switching Frequency Derating
131
Type Equivalence Table
132
Fuses
133
Main Circuit AC Fuses
133
Main Circuit AC Fuses - 100 Ka Input Cubicle (Option +F274)
134
Main Circuit DC Fuses
135
Dimensions and Weights
136
Free Space Requirements
137
Losses, Cooling Data and Noise
137
Internal Cooling Circuit Data
138
Terminal and Lead-Through Data for the Input Power Cable
138
400 MM Wide Input Cubicle
139
600 MM Wide Incoming Cubicle or Input Cubicle
140
1000 MM Wide Input Cubicle
141
Ka Input Cubicle (Option +F274)
142
Tightening Torques
143
Electrical Connections
143
Mechanical Connections
143
Insulation Supports
143
Cable Lugs
143
Terminal Data for the Control Cables
143
Typical Power Cable Sizes
144
Electrical Power Network Specification
146
Control Unit Connection Data (BCU)
147
Efficiency
147
Energy Efficiency Data (Ecodesign)
147
Protection Classes
147
Ambient Conditions
148
Materials
149
Cabinet
149
Package
149
Disposal
149
Applicable Standards
150
Markings
150
Disclaimers
150
Generic Disclaimer
150
Cyber Security Disclaimer
150
Internal Cooling Circuit
151
Contents of this Chapter
151
Applicability
151
Internal Cooling System
151
Connection to a Cooling Unit
153
Connection to an ACS880-1007LC Cooling Unit
153
Connection to a Custom Cooling Unit
153
General Requirements
153
Coolant Temperature Control
153
Filling up and Bleeding the Internal Cooling Circuit
154
Drive Line-Ups with an ACS880-1007LC Cooling Unit
154
Drive Line-Ups with a Custom Cooling Unit
154
Draining the Internal Cooling Circuit
155
Maintenance Intervals
155
Technical Data
156
Coolant Specification
156
Coolant Type
156
Temperature Limits
156
Pressure Limits
158
Coolant Flow Rate Limits
158
Cooling Circuit Materials
158
Further Information
159

ABB ACS880-207LC Hardware Manual (120 pages)

IGBT supply units

Brand: ABB | Category: Power Supply | Size: 5.08 MB

Table of Contents
5
Introduction to the Manual

11
- Contents of this Chapter
  11
- Applicability
  11
- Safety Instructions
  11
- Target Audience
  11
- Purpose of the Manual
  12
- Categorization by Frame Size and Option Code
  12
- Use of Component Designations
  12
- Terms and Abbreviations
  12
- Related Documents
  14
Operation Principle and Hardware Description

15
- Contents of this Chapter
  15
- Operation Principle
  15
  - Simplified Main Circuit Diagram
    16
  - Charging
    16
- Overview Diagram of the Drive
  17
- Layout Drawings
  18
  - Supply Unit
    18
  - Incoming Cubicle
    19
    
    Door Closed
    19
    
    Door Open
    20
  - Supply Module Cubicle
    21
    
    Door Open
    21
  - Filter Cubicle
    22
    
    Door Open
    22
  - Auxiliary Control Cubicle
    23
    
    Door Closed
    23
    
    Door Open
    24
- Overview of Power and Control Connections
  25
  - Overview of the Control Connections of the BCU Control Unit
    26
- Supply Unit Control Devices
  27
  - Main Switch-Disconnector / Breaker
    27
  - Auxiliary Voltage Switch
    27
  - Grounding Switch
    27
  - Charging Switch
    28
  - Operating Switch
    28
  - ACS-AP-X Control Panel
    28
  - Local Charging Control Switch
    28
  - DC Switch-Disconnector
    28
  - Charging Switch for Unit Charging
    29
  - DC Switch-Disconnector for Line-Up Charging
    29
  - PC Connection
    29
  - Fieldbus Control
    29
- Cooling System
  30
  - Coolant Connectors
    30
- Type Designation Label(S)
  30
- Type Designation Key
  31
Electrical Installation

35
Control Units of the Drive

53
Installation Checklist of the Drive

63
- Contents of this Chapter
  63
- Checklist
  63
Start-Up and Operation

65
Maintenance

69
- Contents of this Chapter
  69
- Maintenance Intervals
  70
- Maintenance Timers and Counters
  71
- Cabinet
  71
  - Cleaning the Interior of the Cabinet
    71
- Power Connections
  72
  - Retightening the Power Connections
    72
- Fuses
  73
  - Replacing the Supply Unit AC Fuses
    73
  - Replacing the Supply Unit DC Fuses
    75
- Fans
  75
- Supply Modules
  81
  - Replacing the Supply Module
    81
    
    Removing the Module
    81
    
    Reinstalling the Module
    83
- LCL Filters
  84
  - Replacing the Capacitors of the LCL Filter
    84
- Charging Resistors
  85
  - Replacing the Charging Resistors
    85
- Capacitors of the DC Circuit
  86
  - Reforming the Capacitors
    86
  - Replacing the Capacitors
    86
- Control Panel
  86
  - Cleaning the Control Panel
    86
  - Replacing the Control Panel Battery
    86
- Memory Unit
  87
  - Replacing the Memory Unit
    87
- Leds
  88
Technical Data

89
- Contents of this Chapter
  89
- Ratings
  90
  - Definitions
    90
  - Derating
    91
    
    Ambient Temperature Derating
    91
    
    Altitude Derating
    91
    
    Coolant Temperature Derating
    91
    
    Antifreeze Content Derating
    91
    
    Switching Frequency Derating
    91
- Type Equivalence Table
  92
- Fuses
  93
  - Main Circuit AC Fuses
    93
  - Main Circuit DC Fuses
    94
- Dimensions, Weights and Free Space Requirements
  95
  - Dimensions and Weights
    95
  - Free Space Requirements
    95
- Losses, Cooling Data and Noise
  95
- Internal Cooling Circuit Data
  96
- Terminal and Lead-Through Data for the Input Power Cable
  97
- Tightening Torques
  101
  - Electrical Connections
    101
  - Mechanical Connections
    101
  - Insulation Supports
    101
  - Cable Lugs
    101
- Terminal Data for the Control Cables
  101
- Typical Power Cable Sizes
  102
- Electrical Power Network Specification
  104
- Control Unit Connection Data (BCU)
  104
- Efficiency
  104
- Protection Classes
  104
- Ambient Conditions
  105
- Materials
  106
- Standards
  106
- Markings
  106
- Compliance with the en 61800-3 (2004)
  107
- Approvals
  107
- Disclaimers
  107
  - Generic Disclaimer
    107
  - Cybersecurity Disclaimer
    107
Internal Cooling Circuit

109
- Contents of this Chapter
  109
- Applicability
  109
- Internal Cooling System
  109
- Connection to a Cooling Unit
  111
  - Connection to an ACS880-1007LC Cooling Unit
    111
  - Connection to a Custom Cooling Unit
    111
    
    General Requirements
    111
    
    Coolant Temperature Control
    111
- Filling up and Bleeding the Internal Cooling Circuit
  112
  - Drive Line-Ups with an ACS880-1007LC Cooling Unit
    112
  - Drive Line-Ups with a Custom Cooling Unit
    112
- Draining the Internal Cooling Circuit
  114
- Maintenance Intervals
  114
- Technical Data
  114
  - Coolant Specification
    114
    
    Coolant Type
    114
  - Temperature Limits
    114
  - Pressure Limits
    116

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

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ABB ACS880-207LC Manuals

ABB ACS880-207LC Hardware Manual (160 pages)

Table of Contents

ABB ACS880-207LC Hardware Manual (120 pages)

Table of Contents

Introduction to the Manual

Operation Principle and Hardware Description

Electrical Installation

Control Units of the Drive

Installation Checklist of the Drive

Start-Up and Operation

Maintenance

Technical Data

Internal Cooling Circuit

Related Products

ABB Categories