Yamaha 2007 XP500 Service Manual page 83

1. Rear brake lock lever cable
2. Coolant system air bleed hose
3. Thermostat outlet hose
4. Fuel tank breather hose
5. Fuel hose
6. Negative battery lead
7. Starter motor lead
8. Turn signal/hazard relay
9. Starting circuit cut-off relay
10. Rectifier/regulator
11. Seat lock
12. Battery
13. Positive battery lead
14. Fuel pump lead
15. Fuel overflow hose
16. Intake air pressure sensor
17. Meter assembly coupler
18. Intake air temperature sensor
19. Seat lock cable
20. Wire harness
21. Storage box light connector
22. Fuel injector lead #2
23. Frame
A. Route the wire harness against the stay 1 wire
guide.
B. Fasten the lean angle cut-off switch lead to the
stay 1 with a plastic band. Face the band end to
the downward.
C. Route the lean angle cut-off switch lead through
the back of the mirror stay (cross pipe).
D. Fasten the cooling system air bleed hose to the
frame with a plastic holder.
E. Fasten the rear brake lock lever cable to the
frame with a plastic holder.
F. Be sure not to pinch the storage box light switch
lead when installing the fuel tank.
G. Connect the fuel injector leads and intake air
pressure sensor lead, storage box light switch
lead to the pipe guide with a plastic holder.
Connect the couplers in right side of the holder.
H. Pass the wire harness and seat lock cable
through the guide.
I. Fasten the negative battery lead and the starter
motor lead to the frame with a plastic holder.
J. Fasten the fuel tank breather hose to the frame
with a plastic holder.
K. Pass the seat lock cable (black) between the
negative battery lead, starter motor lead and
the frame.
L. Connect the seat lock cable (black) to the right
seat lock.
M. Route the negative battery lead and the fuse
box lead from the storage box opening to the
bottom of the cross pipe.
N. Route the fuse box lead above the starter motor
lead.
O. Place the rubber cover over the starter relay,
starter relay coupler, positive battery lead termi-
nal, and starter motor lead terminal.
P. Align the plastic clamp with the white tape on
the wire harness and fasten to the frame.
Q. Fasten the wire harness and seat lock cable to
the frame with a plastic holder.
R. Pass the wire harness, lead and cable the out-
side of the frame bracket.
S. Install the starter relay to the mad guard.
T. Fasten the wire harness, positive battery lead
and seat lock cable to the mad guard with a
plastic holder.
U. Route the positive battery lead through the
under the seat lock cable.
V. Fasten the wire harness to the frame with a
plastic holder.
W. Connect the seat lock cable (gray) to the left
seat lock.
X. Install the fuse box assembly to the storage
box.
Y. Install the storage box light switch to the storage
box.
Z. To the rear brake caliper
AA. To the storage box light switch on the seat
hinge.
AB. Fasten the fuel injector lead (#1/#2), intake air
pressure sensor lead to the frame with a plastic
holder.
AC. Route the intake air pressure sensor lead over
the fuel hose.
AD. Bundle the fuel injector lead (#2) to the frame
with a plastic band softly (the band possible to
turn), face the end of the plastic band to the
inside of the frame.
AE. 10 – 15 mm (0.39 – 0.59 in)
AF. Route the wire harness through the wire guide.
AG. Pass the speed sensor lead under the stay
1and cross pipe, and then over the brake hose
guide.
AH. Place the speed sensor lead between the ribs
of the air filter case.
AI. Pass the wire harness over the wire guide.
AJ. Connect the storage box light lead connectors
to the storage box light with the leads routed
downward.
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CABLE ROUTING