Periodic Maintenance; Introduction; General Maintenance And Lubrication Chart - Yamaha 2007 XP500 Service Manual

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EAS20450

PERIODIC MAINTENANCE

EAS20460

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAS17705

GENERAL MAINTENANCE AND LUBRICATION CHART

NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is
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performed instead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
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Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
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data and technical skills.
NO.
ITEM
1 * Fuel line
2
Spark plugs
3 * Valves
4
Air filter element
V-belt case air filter
5 *
elements
6 * Front brake
7 * Rear brake
8
Rear brake lock
9 * Brake hoses
10 * Wheels
11 * Tires
12 * Wheel bearings
CHECK OR MAINTENANCE JOB
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Check fuel hoses for cracks or
damage.
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Check condition.
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Clean and regap.
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Replace.
G
Check valve clearance.
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Adjust.
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Clean.
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Replace.
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Clean.
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Replace.
G
Check operation, fluid level and
vehicle for fluid leakage.
G
Replace brake pads.
G
Check operation, fluid level and
vehicle for fluid leakage.
G
Replace brake pads.
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Check operation.
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Adjust.
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Check for cracks or damage.
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Replace.
G
Check runout and for damage.
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Check tread depth and for
damage.
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Replace if necessary.
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Check air pressure.
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Correct if necessary.
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Check bearing for looseness or
damage.
PERIODIC MAINTENANCE
ODOMETER READING (× 1000 km)
1
10
Whenever worn to the limit
Whenever worn to the limit
3-1
20
30
40
Every 40000 km
Every 4 years
ANNUAL
CHECK

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This manual is also suitable for:

2007 xp500a

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