Assembling The Clutch; Installing The Clutch - Yamaha 2007 XP500 Service Manual

EAS15B4586b

ASSEMBLING THE CLUTCH

1. Lubricate:
Friction plates
G
Clutch plates
G
(with the recommended lubricant)
Recommended lubricant
Engine oil
2. Install:
Clutch boss
G
Primary drive gear
G
Clutch boss nut "1"
G
3. Tighten:
Clutch boss nut
G
Clutch boss nut
90 Nm (9.0 m•kg, 65 ft•lb)
NOTE:
While holding the clutch boss "2" with the clutch
holding tool "3", tighten the clutch boss nut.
Universal clutch holder
90890-04086
YM-91042
3
4. Install:
Clutch damper spring 1 "1"
G
Clutch plate 2 "2"
G
Friction plate "3"
G
Clutch plate 1 "4"
G
A. Engine side
EAS15B4286c

INSTALLING THE CLUTCH

1. Install:
Clutch assembly "1"
G
Clutch assembly nut "2"
G
1
NOTE:
Align the "a" and "b" during reassembly.
G
2
While holding the clutch assembly with the ro-
G
tor holding tool "3", tighten the clutch assembly
nut.
5-48
Clutch boss nut
65 Nm (6.5 m•kg, 47 ft•lb)
Rotor holding tool
90890-01235
Universal magneto & rotor holder
YU-01235
CLUTCH