Checking The Clutch Housing; Checking The Clutch Boss; Checking The Pressure Plate; Checking The Weight - Yamaha 2007 XP500 Service Manual

Clutch spring height "c"
4.70 mm (0.19 in)
Minimum height
4.40 mm (0.17 in)
Clutch spring height "b"
3.30 mm (0.13 in)
Minimum height
2.9 mm (0.11 in)
EAS25150

CHECKING THE CLUTCH HOUSING

1. Check:
Clutch housing dogs "1"
G
Damage/pitting/wear → Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
Pitting on the clutch housing dogs will cause er-
ratic clutch operation.
EAS25160

CHECKING THE CLUTCH BOSS

1. Check:
Clutch boss splines
G
Damage/pitting/wear → Replace the clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAS25170

CHECKING THE PRESSURE PLATE

1. Check:
Clutch boss splines
G
Damage/pitting/wear → Replace the clutch
boss.
NOTE:
Pitting on the clutch boss splines will cause er-
ratic clutch operation.
EAS15B4286b

CHECKING THE WEIGHT

1. Check:
Weight
G
Cracks/wear/scaling/chipping → Replace.
Out of specification → Replace.
Weight outside diameter
16.0 mm (0.63 in)
Limit: 15.5 mm (0.61 in)
5-47
CLUTCH