Checking The Slider; Checking The Secondary Sheave; Assembling The Primary Sheave; Assembling The Secondary Sheave - Yamaha 2007 XP500 Service Manual

EAS24700

CHECKING THE SLIDER

1. Check:
Slider "1"
G
Cracks/damage/wear → Replace.
EAS24710

CHECKING THE SECONDARY SHEAVE

1. Check:
Secondary fixed sheave
G
Secondary sliding sheave
G
Cracks/damage/wear → Replace the sec-
ondary fixed and sliding sheaves as a set.
2. Check:
Torque cam groove "1"
G
Damage/wear → Replace the secondary
fixed and sliding sheaves as a set.
3. Check:
Guide pin "2"
G
Damage/wear → Replace the secondary
fixed and sliding sheaves as a set.
V-BELT AUTOMATIC TRANSMISSION
EAS24720

ASSEMBLING THE PRIMARY SHEAVE

1. Clean:
Primary fixed sheave
G
Primary sliding sheave
G
Collar
G
Weights
G
Sliders
G
Cam
G
2. Install:
Weights "1"
G
Sliders "2"
G
Cam "3"
G
NOTE:
Do not apply the grease inside of the primary
sheave.
3
EAS24730

ASSEMBLING THE SECONDARY SHEAVE

1. Lubricate:
Secondary fixed sheave shaft's outer and in-
G
ner surfaces "1"
Secondary sliding sheave's outer and inner
G
surfaces "2"
Grease nipple groove
G
Oil seals
G
(with the recommended lubricant)
2. Install:
Secondary sliding sheave "1"
G
5-56
1
2
New
Recommended lubricant
BEL-RAY assembly lube®