Checking The Swingarm; Checking The Chain Drive Assembly; Assembling The Chain Drive Assembly - Yamaha 2007 XP500 Service Manual

EAS15B4006

CHECKING THE SWINGARM

1. Check:
swingarm "1"
G
Damage/wear → Replace.
2. Check:
Pivot shaft "1"
G
Collar
G
Bearing
G
Oil seal
G
Damage/wear → Replace.
EAS24760

CHECKING THE CHAIN DRIVE ASSEMBLY

1. Check:
Primary drive chain "1"
G
Secondary drive chain "2"
G
Damage/stiffness → Replace the drive chain
and its respective gears as a set.
2. Check:
Primary/secondary drive gear "3"
G
Primary/secondary driven gear "4"
G
Secondary drive gear "5"
G
Secondary driven gear "6"
G
Damage/wear → Replace the respective
drive gears and respective drive chains as a
set.
CHAIN DRIVE TRANSMISSION
EAS15B4008
ASSEMBLING THE CHAIN DRIVE
ASSEMBLY
1. Install:
Chain drive case (outer)
G
Chain drive case bolt
10 Nm (1.0 m E kg, 7.2 ft E lb)
NOTE:
First, tighten the chain drive case bolts that are
numbered in the illustration in the order shown,
and then tighten the unnumbered bolts in a
crisscross pattern.
EAS24770
INSTALLING THE CHAIN DRIVE
1. Install:
Chain drive assembly
G
Swingarm
G
Pivot shaft
G
Washer
G
Nut
G
5-75
3
1
4
2