Checking The Clutch Push Rods; Checking The Primary Drive Gear; Checking The Primary Driven Gear; Installing The Crankshaft Position Sensor - Yamaha MT-01 T 2005 Service Manual

EAS25190

CHECKING THE CLUTCH PUSH RODS

1. Check:
• O-ring
• Short clutch push rod
• Long clutch push rod
• Ball
Cracks/damage/wear → Replace the defec-
tive part(s).
2. Measure:
• Long clutch push rod bending limit
Out of specification → Replace the defective
part(s).
Long clutch push rod bending
limit
0.15 mm (0.0059 in)
EAS25200

CHECKING THE PRIMARY DRIVE GEAR

1. Check:
• Primary drive gear
Damage/wear → Replace the primary drive
and primary driven gears as a set.
Excessive noise during operation → Replace
the primary drive and primary driven gears as
a set.
EAS25210

CHECKING THE PRIMARY DRIVEN GEAR

1. Check:
• Primary driven gear "1"
Damage/wear → Replace the primary drive
and primary driven gears as a set.
Excessive noise during operation → Replace
the primary drive and primary driven gears as
a set.
EAS24540
INSTALLING THE CRANKSHAFT POSITION
SENSOR
1. Apply:
• Sealant
(onto the crankshaft position sensor lead
grommet)
Yamaha bond No. 1215
90890-85505
EAS25230

INSTALLING THE PRIMARY DRIVE GEAR

1. Install:
• Straight key "1"
• Primary drive gear "2"
• Crankshaft position sensor rotor "3"
• Spacer "4"
• Primary drive gear bolt "5"
Primary drive gear bolt
100 Nm (10.0 m·kg, 72 ft·lb)
LOCTITE
EC5YU1014
CAUTION:
The timing marks on the crankshaft position
sensor rotor must face outside.
NOTE:
While holding the generator rotor "6" with the
sheave holder "7", tighten the primary drive gear
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
5-57
CLUTCH
®