Location of important labels OWNER’S MANUAL Safety information Description Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment Motorcycle care and storage Specifications MOTORCYCLE Consumer information MTN660M/MTN690M (MT-07) Index BAT-28199-20...
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EAU46094 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Welcome to the Yamaha world of motorcycling! As the owner of the MTN660M / MTN690M, you are benefiting from Yamaha’s vast experience and newest technology re- garding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Table of contents Location of important labels... 1-1 Auxiliary DC connector ....4-23 Checking the engine idling Sidestand ........4-23 speed ........7-15 Safety information......2-1 Ignition circuit cut-off system ..4-24 Checking the throttle grip free play..........7-16 Description ........3-1 For your safety – pre-operation Valve clearance......
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Table of contents Checking the front fork....7-28 Checking the steering ....7-29 Checking the wheel bearings ..7-29 Battery ...........7-29 Replacing the fuses.......7-31 Vehicle lights .........7-32 Replacing a license plate light bulb ..........7-32 Supporting the motorcycle....7-33 Troubleshooting ......7-33 Troubleshooting chart ....7-35 Motorcycle care and storage ..8-1 Matte color caution ......8-1 Care ..........8-1 Storage ..........8-3...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
Safety information Never operate a motorcycle with- pears to be very effective in reduc- EAU1028C out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
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Safety information Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- ...
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Safety information Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind: Cargo and accessory weight monoxide, a deadly gas.
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Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
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Safety information Remove all loose items from the operator and may limit control ability, therefore, such accesso- motorcycle. Check that the fuel cock (if ries are not recommended. Use caution when adding electri- equipped) is in the off position and cal accessories.
Do not place near magnets. Yamaha dealer to have them re-regis- Do not place near items that tered. 1. Code re-registering key (red bow) 2. Standard keys (black bow) transmit electrical signals.
Instrument and control functions EAU10474 EAU84031 EAU73800 Main switch/steering lock LOCK All electrical circuits are supplied with The steering is locked and all electrical power and the vehicle lights are turned systems are off. The key can be re- on. The engine can be started. The key moved.
2. Turn. then remain on until the engine is start- 7. Right turn signal indicator light “ ” ed. Otherwise, have a Yamaha dealer Push the key in and turn it to “OFF”. 8. Coolant temperature warning light “ ”...
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EAU88920 Engine trouble warning light “ ” stop the engine and have a Yamaha the vehicle as soon as possible. This warning light comes on if a prob- dealer check the vehicle. lem is detected in the engine or other EAU91860 vehicle control system.
2. Speedometer EAU92550 3. Tachometer the vehicle and all keys to a 4. Transmission gear display Yamaha dealer to have the stan- 5. Clock dard keys re-registered. The multi-function meter functions are 6. Fuel meter controlled using “TRIP/INFO”...
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Do not operate the engine in the ta- circuit, the fuel level segments will flash switch until the display units chan- chometer red zone. repeatedly. If this occurs, have a Red zone: 10000 r/min and above Yamaha dealer check the vehicle. EAU86831 EAU86841 Speedometer Fuel meter EAU90820 Eco indicator The speedometer shows the vehicle’s...
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Instrument and control functions Avoid high engine speeds during 3. Push the “INFO” switch and the EAU92211 Multi-function display acceleration. minute digits start flashing. Travel at a constant speed. 4. Use the “TRIP” switch to set the Select the transmission gear that minutes.
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Instrument and control functions Push the “TRIP” switch to change the To reset a tripmeter, change the dis- EAU92241 Instantaneous fuel consumption display in the following order: play to the tripmeter you want to reset, display and while the digits are flashing, push ODO →...
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Instrument and control functions can be set to either “AVE_ _._ km/L” or EAU90900 Coolant temperature display “AVE_ _._ L/100 km”, or “AVE_ _._ When traveling under 10 km/h (6 mi/h), MPG” when using miles. To switch the “_ _._” is displayed. fuel consumption measurement units, push the “TRIP”...
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Instrument and control functions EAU90923 EAU92261 Air temperature display Brightness control mode There are 4 brightness level settings. 1. Air temperature display 1. Brightness level display This display shows the air temperature The brightness level of the multi-func- from –9 °C to 99 °C in 1 °C increments. tion meter unit panel can be adjusted.
Instrument and control functions Right EAU1234R EAU12461 Handlebar switches Turn signal switch “ ” To signal a right-hand turn, push this Left switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen- ter position.
Instrument and control functions used in case of an emergency or to EAU12823 Clutch lever warn other drivers when your vehicle is stopped where it might be a traffic haz- ard. The hazard lights can be turned on or off only when the key is in the “ON” po- sition.
Instrument and control functions EAU12876 EAU26827 EAU12944 Shift pedal Brake lever Brake pedal The brake lever is located on the right 1 1 1 side of the handlebar. To apply the 1 1 1 front brake, pull the lever toward the throttle grip.
Instrument and control functions EAU63041 The ABS performs a self-diagnos- The Yamaha ABS (Anti-lock Brake 1 1 1 tic test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...
Instrument and control functions EAU13077 EAU13222 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10882 WARNING not properly closed and locked.
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NOTICE Use only unleaded gasoline. The use EAU86081 of leaded gasoline will cause severe Your Yamaha engine was designed to damage to internal engine parts, use unleaded gasoline with a research such as the valves and piston rings, octane number of 90 or higher. If en- as well as to the exhaust system.
Instrument and control functions MTN690M EAU92541 Fuel tank breather hose and MTN690M: See page 7-10 for canister overflow hose information. MTN660M 1. Clamp 2. Original position (paint mark) 3. Fuel tank overflow hose The breather hose prevents a vacuum 1. Fuel tank breather hose condition from forming within the fuel 2.
Instrument and control functions To install the passenger seat EAU13435 EAU83850 Catalytic converter Seats 1. Insert the projections on the front The exhaust system contains catalytic of the passenger seat into the seat converter(s) to reduce harmful exhaust Passenger seat holders as shown, and then push emissions.
Instrument and control functions To install the rider seat EAU59981 Helmet holding cable 1. Fit the slot in the seat onto the pro- A helmet holding cable is located on jection on the frame cross mem- the bottom of the passenger seat. Use ber as shown, and then place the this cable in conjunction with the seat in the original position.
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Instrument and control functions To release a helmet from the helmet holding cable When removing the screwdriver, slide Make sure that the screwdriver is se- 1. Remove the passenger seat. the screwdriver toward the “ ” mark curely positioned between its holders, 2.
Instrument and control functions Rebound damping force EAU91870 Adjusting the shock absorber 3 2 1 Turn the adjusting screw in direction (a) 7 6 5 4 assembly to increase the rebound damping for- This shock absorber assembly is equipped with a spring preload adjust- Turn the adjusting screw in direction (b) ing ring and a rebound damping force to decrease the rebound damping for-...
Luggage strap holders worn-out shock absorber as- When turning the damping force ad- sembly yourself. Take the shock juster in direction (b), it may turn be- absorber assembly to a Yamaha yond stated specifications, dealer for any service. however such adjustments are ineffec- tive and may damage the suspension.
DC connector. Consult your side of the frame. Raise the sidestand straps from their hooks, and then in- Yamaha dealer before installing any or lower it with your foot while holding stall the seat with the straps hanging accessories.
Instrument and control functions this system regularly and have a EAU44895 Ignition circuit cut-off system Yamaha dealer repair it if it does not This system prevents in-gear engine function properly. starts unless the clutch lever is pulled and the sidestand is up. Also, it will...
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The neutral switch may not be working. 6. Move the sidestand up. The motorcycle should not be ridden until 7. Pull the clutch lever. checked by a Yamaha dealer. 8. Shift transmission into gear. 9. Move the sidestand down. Does the engine stall? The sidestand switch may not be working.
• If necessary, add recommended coolant to specified level. 7-13 Coolant • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary. 7-21, 7-21 •...
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• Make sure that operation is smooth. • Check throttle grip free play. 7-16, 7-26 Throttle grip • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 7-25 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-23 • If system is not working correctly, have Yamaha dealer check vehicle.
ECA10311 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of EWA10272 lowing material carefully.
Yamaha dealer check the vehicle. tion. Turn the vehicle power off To start the engine 3. Shift the transmission into the and then back on again to cancel 1.
Operation and important riding points 4. After starting out, close the throt- EAU16674 ECA10261 Shifting NOTICE tle, and at the same time, quickly Even with the transmission in pull the clutch lever in. the neutral position, do not 5. Shift the transmission into second coast for long periods of time gear.
Operation and important riding points The neutral indicator light should EAU16811 EAU17214 Tips for reducing fuel con- Parking come on and then the clutch lever sumption When parking, stop the engine, and can be released. then remove the key from the main Fuel consumption depends largely on EWA17380 switch.
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
Tool kits If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you. 1. Tool kit The on–board tool kit is in the location shown. Also, an additional tool kit was handed out separately at the time of vehicle purchase.
EAU71033 Periodic maintenance charts Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools, data, and technical skills. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Evaporative emis- • Check control system for dam- √...
• Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. 2 * Air filter element • Replace. Every 40000 km (24000 mi) Air filter case check √...
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check bearing for looseness or √ √...
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation. √ √ √ √ √...
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and free play. • Adjust the throttle cable free play Throttle grip hous- √...
1/2 turn past finger tight. However, the Yamaha dealer. Since heat and depos- with a wire thickness gauge and, if spark plug should be tightened to the its will cause any spark plug to slowly necessary, adjusted to specification.
Periodic maintenance and adjustment EAU36113 EAU60474 Canister (MTN690M) Engine oil and oil filter car- 1 1 1 tridge The engine oil level should be checked 1 1 1 before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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Periodic maintenance and adjustment An oil filter wrench is available at a Yamaha dealer. 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil filler cap 1. Engine oil drain bolt 2.
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Periodic maintenance and adjustment Recommended engine oil: See page 9-1. Oil quantity: Oil change: 2.30 L (2.43 US qt, 2.02 Imp.qt) With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt) Be sure to wipe off spilled oil on any 1.
We form the periodic maintenance chart. gine off and have a Yamaha dealer teams of specialists in the fields of me- check the vehicle. Recommended coolant:...
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The coolant must be changed at the in- 1 1 1 tervals specified in the periodic main- tenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is 1. Coolant reservoir cap hot.
Yamaha dealer. placed at the intervals specified in the periodic maintenance and lubrication Engine idling speed: chart. Have a Yamaha dealer replace 1250–1450 r/min the air filter element more frequently if you are riding in unusually wet or dusty areas. However, the air filter check...
3.0–5.0 mm (0.12–0.20 in) proper tire pressure may cause se- Periodically check the throttle grip free vere injury or death from loss of play and, if necessary, have a Yamaha control. The tire air pressure must be dealer adjust it.
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“broken combined weight of the rider, pas- wall is cracked, have a Yamaha dealer in” for it to develop its optimal senger, cargo, and any accessories. replace the tire immediately.
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1. Tire air valve ed below have been approved for this atively poor grip on certain road 2. Tire air valve core model by Yamaha. surfaces until they have been 3. Tire air valve cap with seal “broken in”. Therefore, it is ad-...
2. Loosen the locknut at the crank- 2 2 2 ride. If any damage is found, have case. a Yamaha dealer replace the wheel. Do not attempt even the 1 1 1 smallest repair to the wheel. A de- formed or cracked wheel must be replaced.
Yamaha dealer. 1. No brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
EAU22393 EAU40262 Checking the front and rear Checking the brake fluid level Yamaha dealer replace the brake pads brake pads Before riding, check that the brake fluid as a set. is above the minimum level mark.
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Periodic maintenance and adjustment Use only the specified brake flu- Rear brake fluid level goes down suddenly, have a Yamaha dealer check the cause before id; otherwise, the rubber seals may deteriorate, causing leak- further riding. age. Refill with the same type of 1 1 1 brake fluid.
EAU22734 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid every 2 years. In addition, checked before each ride and adjusted have the seals of the master cylinders if necessary.
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3. Tighten the axle nut, and then EAU59921 To adjust the drive chain slack tighten the locknuts to the speci- Consult a Yamaha dealer before ad- fied torques. justing the drive chain slack. 1 1 1 1. Loosen the locknut at each end of...
If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- place it. WARNING! Damage to the ECA10584 NOTICE outer housing of cables may result...
In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.
EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
The swingarm pivots must be lubricat- ce and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.
If any free This model is equipped with a VRLA smoothly, have a Yamaha dealer play can be felt, have a Yamaha (Valve Regulated Lead Acid) battery. check the wheel bearings. dealer check or repair the steer- There is no need to check the electro- ing.
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To charge the battery 3. Fully charge the battery before installation. NOTICE: When in- Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to stalling the battery, be sure to have discharged. Keep in mind that the...
Periodic maintenance and adjustment 2. Remove the blown fuse, and then EAU59876 Replacing the fuses 8 9 10 install a new fuse of the specified The main fuse and the fuse boxes, amperage. WARNING! Do not which contain the fuses for the individ- use a fuse of a higher amperage ual circuits, are located under the rider rating than recommended to...
Fuel injection system fuse: check the fuses and then have a 4. License plate light unit 10.0 A Yamaha dealer check the vehicle. If the Backup fuse: license plate light does not come on, 2. Remove the license plate light 7.5 A...
However, should your motorcycle 5. Install the socket (together with Since this model is not equipped with a require any repair, take it to a Yamaha the bulb) by pushing it in, and then centerstand, use maintenance stands dealer, whose skilled technicians have turning it clockwise until it stops.
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Periodic maintenance and adjustment heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or prop- erty damage. 7-34...
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Be performance and extend the useful life high-pressure washers sure to consult a Yamaha dealer for of many components. Washing, clean- steam-jet cleaners. Excessive ing, and polishing will also give you a advice on what products to use be-...
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Motorcycle care and storage chemicals such as, solvents, Washing plastic may scratch the wind- gasoline, rust removers, brake 1. Rinse off any degreaser and spray shield, so be sure to test all fluid, or antifreeze, etc. down the vehicle with a garden cleaning products before gen- hose.
Motorcycle care and storage Do not use abrasive polishing will become slippery, which EAU83472 Storage could cause loss of control. compounds as they will wear Always store the vehicle in a cool, dry Thoroughly clean the surfaces away the paint. place.
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Motorcycle care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.
These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the steering head pipe.
Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data.
TROL SYSTEM PROHIBITED: owner Where obligated by law Owners are warned that the law may For use by Yamaha in litigation prohibit: When the data is not related to an a. The removal or rendering inopera- tive by any person other than for...