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CE Conversion Kit
20in Turf Seeder
Model No. 135-6822
This product complies with all relevant European
directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication
Safety
Safety Alert Symbol
This Safety Alert Symbol
this manual and on the machine to identify important
safety messages which must be followed to avoid
accidents.
This symbol means: ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Safety Alert Symbol
The safety alert symbol appears above information
which alerts you to unsafe actions or situations and
will be followed by the word DANGER, WARNING, or
CAUTION.
DANGER: Indicates an imminently hazardous
situation which, if not avoided, Will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, Could result in death or serious
injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, May result in minor or moderate
injury.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note emphasizes general
information worthy of special attention.
© 2019—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
(Figure
1) is used both in
Figure 1
Register at www.Toro.com.
Maintenance Safety
Note:
Determine the left and right sides of the
machine from the normal operating position.
WARNING
If you leave the wire on the spark plug,
someone could accidentally start the engine.
Accidental starting of the engine could
seriously injure you or other bystanders.
Disconnect the wire from the spark plug
before you do any maintenance. Set the wire
aside so that it does not accidentally contact
the spark plug.
CAUTION
Chemicals are hazardous and can cause
g000502
personal injury.
• Read the directions on the chemical labels
before handling the chemicals and follow
all manufacturer recommendations and
precautions.
• Keep chemicals away from your skin.
Should contact occur, wash the affected
area thoroughly with soap and clean water.
• Wear goggles, gloves, and any other
protective equipment recommended by the
chemical manufacturer.
Important:
Make sure that you wear the
appropriate Personal Protective Equipment (PPE)
and follow all safety precautions as stated in
the Operator's manual for your machine, before
starting these instructions.
Note:
Park the unit on a level surface and shut off
the engine. Make sure that all moving parts have
stopped, engage the parking brake, and remove the
spark plug wire. Allow machine to cool before starting
these installation instructions.
Original Instructions (EN)
Form No. 3432-421 Rev A
Installation Instructions
All Rights Reserved *3432-421* A
Printed in the USA
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Summary of Contents for Toro 135-6822
- Page 1 Form No. 3432-421 Rev A CE Conversion Kit 20in Turf Seeder Model No. 135-6822 Installation Instructions Maintenance Safety This product complies with all relevant European directives. For details, please see the Declaration of Note: Determine the left and right sides of the Incorporation (DOI) at the back of this publication machine from the normal operating position.
-
Page 2: Table Of Contents
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. Retaining ring Guard plate Prepare the belt guard. Flange-head capscrew (5/16 x 1 inch) Wire harness Cable tie Replace the wire harness. -
Page 3: Procedure
Preparing the Machine No Parts Required Procedure g289053 Figure 2 Park the machine on a level surface, shut off the engine, wait for all moving parts to stop, and remove the spark-plug wire. -
Page 4: Retaining Ring
Preparing the Belt Guard Parts needed for this procedure: Retaining ring Guard plate Flange-head capscrew (5/16 x 1 inch) Removing the Belt Guard g289100 Figure 4 At the back of the machine, remove the 2 1. Left frame plate 3. Belt guard flange-head capscrews that secure the belt 2. - Page 5 Identifying the Belt Guard Assembling the Flange-head Capscrews Look at the belt guard for your machine to determine if it is an old style belt guard or a new style belt guard; Machines with a New-Style Belt Guard refer to Figure Assemble the flange head screw that you Note:...
- Page 6 Replacing the Wire Harness Parts needed for this procedure: Wire harness Cable tie Edge clip/cable tie g289268 Figure 10 Removing the Wire Harness from 1. Engine 3. Flange-head bolt 2. Ring terminal (machine the Chassis wire harness) Remove the 2-socket connector for the machine wire harness from the 2-pin connector of the Remove the relay from the 5-socket connector voltage-regulator harness...
- Page 7 g289207 g289143 Figure 12 1. Flange locknut 4. 5-socket connector 2. Belt guard (inboard) 5. Flange-head bolt 3. Push-in harness clip Remove the 2 push-in harness clips that secure the wire harness to the belt guard (Figure 12). Remove the 2 socket connector of the wire harness from the belt clutch connector (Figure g289221...
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Page 8: Wire Harness
Removing the Wire Harness from the Handlebar Remove the push-in harness clip securing the harness to the spring bracket (Figure 14). g289139 Figure 15 1. 2 socket connector of the 3. Bail switch wire harness g289209 2. Push-in harness clip 4. - Page 9 Secure the wire harness to the loser handlebar tube with 2 cable ties (Figure 18). Routing and Connecting the Wire Harness and to the Belt Clutch Route the with harness under the clutch-stop bracket and toward the front of the machine (Figure 19).
-
Page 10: Edge Clip/Cable Tie
Installing the CE Wire Harness at the Inboard Belt Guard Insert the 2 push-in harness clips of the wire harness into the 2 holes 6 mm (1/4 inch) in the belt guard as shown in Figure g289142 Figure 21 1. Relay 2. -
Page 11: Torx-Head Screw
Routing and Connecting the Wire Harness to the Engine Rout the branch of the wire harness with the ring terminal and the 2-socket connector toward the Installing the Transmission front of the engine. Return and Neutral Arms Assemble the ring terminal of the wire harness to the engine (Figure 23) with the flange-head... - Page 12 Remove the screw (5/16 x 3/4 inch) that secures the bushing to the transmission housing, and remove the bushing (Figure 26). g289442 Figure 27 g289451 Figure 26 1. Torx-head screw 5. Bushing 1. Screw (5/16 x 1 inch) 5. Bushing 2.
- Page 13 g289445 Figure 29 g289450 Figure 31 1. Hook (return arm) 2. Spring 1. 2-pin connector 2. Edge clip/cable tie (transmission reverse switch) Plug the 2-pin connector of the reverse switch harness into the 2-socket connector of the wire harness from the kit (Figure 32).
- Page 14 Replacing the Exhaust Guard Parts needed for this procedure: Exhaust guard Removing the Exhaust Guard Loosen the flange nut at the inboard side of the exhaust guard (Figure 33). g289146 Figure 34 1. Flange nut (remove) 4. Flange-head bolt 2. Flange nut (loosen only) 5.
- Page 15 g289192 Figure 36 1. Flange nut g289138 Installing the CE Exhaust guard Figure 38 1. Flange nut (loosen only) 4. Flange-head bolt Align the mounting tabs of the CE exhaust guard 5. Exhaust guard 2. Flange nut (remove) over the studs of the muffler (Figure 37).
- Page 16 Installing the Belt Guard No Parts Required g289440 Procedure Figure 40 1. Sound decal 2. Machine production date Align the belt guard, capscrews, and flange-head decal bolts with the holes in the side frame plate and the spring bracket (Figure 39).
- Page 17 Notes:...
- Page 18 Notes:...
- Page 19 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.