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Huawei FusionCol8000-E140 Quick Manual

Modular indirect evaporative cooling system
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FusionCol8000-E140 Modular Indirect Evaporative
Cooling System
Quick Guide (2021, Ireland)
Issue
02
Date
2023-08-03
HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

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  • Page 1 FusionCol8000-E140 Modular Indirect Evaporative Cooling System Quick Guide (2021, Ireland) Issue Date 2023-08-03 HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    The symbols that may be found in this document are defined as follows. Symbol Description Indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 4 Change History Issue Date Description 2023-08-03 Updated 1.1 Installation Precautions. Updated 1.3.5 Installing Air Ducts. Updated 1.3.6 Connecting Water Pipes. 2021-05-25 This issue is the first official release. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 5: Table Of Contents

    1.4.5.1 Preparing a Network Cable............................29 1.4.5.2 CAN Teamwork + FE Monitoring..........................30 1.5 Verifying the Installation..............................31 1.6 Turning Up the Pedal................................33 2 Power-On and Commissioning................... 34 2.1 Preparing for Power-On..............................34 Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 6 2.4.5 Setting the System Power Limit Parameter......................57 2.5 Startup...................................... 58 2.6 Wizard Startup..................................60 2.7 (Optional) Power-Off................................61 2.8 Checking After Commissioning............................62 2.9 Turning Up the Pedal................................62 Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 7: System Installation

    ● Do not stack whole units together. ● Check the unit periodically. Checking the Drainage Capacity There should be drainage ditches with sufficient drainage capacity. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 8 Reserve sufficient space for maintenance and operations when installing thermal insulation foam for valves and connectors. At low temperatures, take thermal insulation measures to prevent water pipes from freezing. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 9: Layout Principles

    (switch type, impulse current ≤ 5.4 A), and air damper (DC 2–10 V control, impulse current ≤ 5.4 A) Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 10: Tools

    ESD gloves Insulated gloves Protective gloves Safety harness Safety belt Hoisting and Transporting Tools Crane Steel hoisting Lifting sling and Jack rope and lifting lifting eye Electric forklift Lever Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 11 Hammer drill bit (10"/15"/18") wrench (Φ22) Claw hammer Electric Step ladder Marker screwdriver Soft measuring Steel measuring Long measuring Level tape tape tape Square Level gauge Vacuum cleaner Ink line marker Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 12 ● Maximum gap: 0.5 mm ● Pressure resistance: above 1.6 MPa ● Compliant with industry standards b: Temperature resistance 85°C at least for thermal insulation foam sealant or sealing tape Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 13: Water Refill Pipe And Drainpipe

    RJ45 crimping Insulation tape Heat shrink Heat gun tool tubing Cable tie Commissioning Tools Multimeter Clamp meter Thermocouple Nitrogen temperature sensor c: dry nitrogen 1.2.2 Water Refill Pipe and Drainpipe Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 14: Pipe Support

    ● The height of the U-shaped pipe clamp is 5 mm less than the pipe diameter (including the thermal insulation foam). ● Install a support every 2500 mm for the straight sections of pipes, and 1000 mm away from each bending point in turning sections. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 15: Preparing Cables

    The cables are routed over a tray or bracket in a single layer. The distance between cables must comply with local regulations. ● The AC voltage loss is less than 3%. ● Single- or multi-core 90°C-resistant copper flexible cables are recommended. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 16: Installing The Equipment

    NO TE After the check is complete, keep the accessories properly. ----End Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 17: Securing The Equipment

    Materials: equipment, expansion bolt, angle steel bracket Procedure Step 1 Adjust the equipment in the installation direction, connect the steel hoisting ropes, and hoist the equipment onto the steel frame. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 18: Installing An Equipotential Ground Cable Or Ground Lug

    Step 2 Secure the equipment to the steel frame. ----End 1.3.3 Installing an Equipotential Ground Cable or Ground Lug The equipment can be grounded using either ground lugs or ground cables. Figure 1-5 Ground lug Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 19: Installing A Door Handle

    Step 2 Take the door handle out of the fittings bag, and install the door handle on the unit. Figure 1-8 Installing a door handle (1) Outside the door (2) Inside the door ----End Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 20: Installing Air Ducts

    Step 1 Use M6 screws to secure the canvas sheet metal and canvas to the air supply vent at the bottom of the container. You need to drill holes at the air supply vent. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 21: Installing A Return Air Duct

    You are advised to use foam boards to prepare the air duct. Use six screws to secure a horizontal board and four screws to secure a vertical board. Drill holes around the air return vent of the equipment by yourself. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 22 Step 2 Open the No. 3 maintenance door, remove cable trough components from the ladder, and install the cable trough and cover. Figure 1-11 Installing a cable trough (1) Cable trough (2) Actuator Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 23 Step 3 Install a return air duct on the air damper. Figure 1-13 Installing a return air duct (unit: mm) (1) Flexible connector (canvas or other (2) Rigid connector (stainless steel, prepared materials, prepared onsite) onsite) ----End Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 24: Connecting Water Pipes

    FusionCol8000-E140 Modular Indirect Evaporative Cooling System Quick Guide (2021, Ireland) 1 System Installation 1.3.6 Connecting Water Pipes Drainpipe Dimensions Figure 1-14 DN20 condensate drainpipe dimensions (unit: mm) Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 25 Use DN20 PPR pipes or stainless steel pipes and connectors with G 3/4 inch external threads onsite to prepare water inlet pipes. If galvanized steel pipes are used, stainless steel connectors must be used to ensure sealing. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 26 CA UTION If the sealing putty cannot fill a gap, use sealant to seal the joint. Poor sealing may result in water leakage. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 27 Figure 1-18 Pipe anti-freezing solution (1) Water trap (2) Electric heating belt (3) Water refill pipe (4) Drainpipe (connected to the utility drainpipes) (5) Soil Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 28: Removing The Transport Fasteners And Protective Covers

    When entering the No. 2 maintenance door, lift the pedal fastener and slowly put down the pedal. ● Take out the desiccant bag behind No. 2 maintenance door. ● Turn up the pedal and secure it. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 29 Step 3 Remove the air filter from the air intake vent on the outdoor side and take out the two desiccant bags from the equipment. Figure 1-21 Positions of the desiccant bags Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 30 Step 5 Remove the protective covers from the three air filters on the outdoor air intake side. Step 6 Open No. 3 maintenance door, remove the four screws from the air filter, and remove the air filter. Figure 1-23 Removing the air filters Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 31: Connecting Cables

    Cable colors in this document are for reference only. The actual cable colors may vary. 1.4.2 Putting Down the Pedal Step 1 When entering the No. 2 maintenance door, lift the pedal fastener and slowly put down the pedal. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 32: Connecting Power Cables

    Step 2 Connect one end of the active and standby power cables to the active power supply terminal/standby power supply terminal/PE terminal through the cable hole in the electric control box of the unit, and connect the other end to the PDF or UPS. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 33: Optional) Connecting Signal Cables

    Signal cables must be routed through protective tubes for protection. The equipment can be connected to a smoke sensor, remote startup/shutdown signal, common alarm signal, and micro differential pressure sensor. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 34 Water leakage RS485- feedback– detection (water leakage in the floor) Remote startup/ shutdown+ Remote startup/ 12V+ shutdown– Common alarm 1+ Common alarm 1– Common alarm 2+ Common alarm 2– Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 35: Optional) Connecting Teamwork And Monitoring Communications Cables

    ELV cable tray, to reduce the impact of electromagnetic interference on teamwork communication. 1.4.5.1 Preparing a Network Cable Step 1 Crimp a network cable. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 36: Can Teamwork + Fe Monitoring

    One teamwork network supports a maximum of 32 units. On the Teamwork Settings screen of the display modules of the first and last units, set Enable teamwork CAN resistor to Yes. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 37: Verifying The Installation

    The sheet metal fasteners are secured reliably. The floats move smoothly. □ Passed □ Failed The water inlet pipe is connected securely □ Passed □ Failed without leakage. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 38 □ Passed □ Failed the insulation foam is intact. The water pipe joints are sealed by sealant. □ Passed □ Failed The pipes are not seriously bent. □ Passed □ Failed Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 39: Turning Up The Pedal

    Quick Guide (2021, Ireland) 1 System Installation 1.6 Turning Up the Pedal Step 1 After you finish operations behind the No. 2 maintenance door, turn up the pedal and secure it. ----End Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 40: Power-On And Commissioning

    Step 1 Turn on the upstream power input switch of the unit. The LCD lights up. Step 2 After the initial power-on, the Quick Settings screen is displayed. Log in as user admin. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 41 Confirm with Huawei technical support before modifying parameters which cannot be modified by user operator. Otherwise, Huawei will not be liable for any consequences of the modification performed by the user. ● Only certified professionals are allowed to modify advanced parameters of smart cooling products.
  • Page 42 System Set the planned unit address. address NOTE The addresses of units in the same teamwork group cannot be the same. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 43 Cold aisle This parameter can be set to Enable temperature or Disable. and humidity sharing Hot aisle This parameter can be set to Enable temperature or Disable. and humidity sharing Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 44 You are advised to retain the default value. System This parameter is displayed when power limit Power limit function is set to Enable. Specifies the power limit of the system. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 45 Humidity After Temperature and humidity setpoint control type and the humidity value under this type are set, the device operates based on the settings. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 46: Home Screen

    Running, Alarms and Settings. NO TICE The information in the screenshots is for reference only. The actual parameters prevail. Figure 2-3 Home screen Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 47 You can tap this icon to log in. ● indicates that you have logged in as an admin or operator user. You can tap this icon to log out. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 48: Initial Configuration

    Step 2 Set Cold aisle sensor 1 to Enable. Step 3 Set temperature and humidity parameters. NO TE You are not advised to modify the parameters that are not listed in the following table. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 49 Table 2-3 Setting example Temperature Setpoint Lower Limit of Upper Limit of (°C) Humidity Setpoint (% Humidity Setpoint (% 24.7 23.1 21.7 20.4 19.2 Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 50 Upper Limit of (°C) Humidity Setpoint (% Humidity Setpoint (% 16.9 15.9 75.3 70.9 66.9 59.5 56.1 47.3 44.7 42.2 37.8 35.8 33.9 32.1 30.5 28.9 27.4 24.7 23.4 ----End Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 51: Optional) Setting Teamwork Parameters

    System address Specifies the planned unit address. The addresses of units in the same teamwork group must be unique. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 52 Specifies the number of running units in this group. systems in this group The value is an integer ranging from 1 to the value of Number of systems in this group. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 53 24 time points in a day (0–23). Forced rotation Indicates whether to enable forced rotation regardless of the specified rotation time. After a forced rotation, the rotation period starts again. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 54 Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 55 Step 4 On the home screen of the display module of any unit in the teamwork group, tap . If the teamwork networking succeeds, the teamwork topology of the unit in the group is displayed. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 56 ● Red indicates that the unit has generated a red/bright gray critical alarm, as shown in ● Bright gray indicates that the device is operating without any critical alarms. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 57: Setting Communications Parameters

    Step 1 On the home screen, choose Settings > Comm Settings > Modbus Settings. Figure 2-7 Modbus Settings Step 2 Set the baud rate, communication address, and RS485 monitoring group. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 58: Setting Communications Parameters (Modbus-Tcp Protocol)

    Step 1 On the home screen, choose Settings > Comm Settings > WAN IP Settings, and set the IP address, subnet mask, and gateway based on the actual plan. Figure 2-8 WAN IP Settings Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 59 Enter the actual IP address of the NMS. The IP addresses of the display board, client NMS, and server NMS must be unique. This parameter is configurable when Link mode involves Client. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 60: Setting Communications Parameters (Snmp Protocol)

    Step 2 Set SNMP Version based on site requirements, and then tap Submit. ● When SNMP Version is set to ALL or SNMPv1&v2c, you can set Read Community and Write Community. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 61 – A password must not be a string containing duplicate sections, such as 12a12a12a. – Weak passwords such as Password, Admin_1243, and Changeme_123 are not allowed. Set SHA Password and Confirm Password as planned. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 62: Optional) Setting Wifi Parameters

    After the WiFi module of the USB port is connected to the USB port on the main control module of the unit, WIFI Settings can be set. Procedure Step 1 On the home screen, choose Menu > Settings > Comm Settings > WIFI Settings. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 63: Setting The System Power Limit Parameter

    If System power limit is set to an incorrect value, the upstream power supply may be abnormal. Prerequisites You need to log in as the admin user. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 64: Startup

    After factory settings are restored, startup verification is required. Step 1 Tap Start on the home screen to enter the initial startup screen. Tap OK to enter the startup authorization screen. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 65 Step 1 Tap Start on the home screen. ● If the Password required for start or shutdown onsite function is enabled, enter the login password to start the unit. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 66: Wizard Startup

    Tapping No or Exit, submission timeout, and system exception all result in commissioning failures. Choose Maint > Wizard Startup to enter the Wizard Startup screen for new commissioning. Procedure Step 1 On the home screen, choose Maint > Wizard Startup. Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 67: Optional) Power-Off

    If commissioning fails, startup wizard ends. ----End 2.7 (Optional) Power-Off Context In shutdown mode, the Shutdown button is green (unavailable) and the Start button is gray (available). Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

  • Page 68: Checking After Commissioning

    □ Passed □ Failed 2.9 Turning Up the Pedal Step 1 After you finish operations behind the No. 2 maintenance door, turn up the pedal and secure it. ----End Issue 02 (2023-08-03) Copyright © Huawei Digital Power Technologies Co., Ltd.

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