Rear Brake Disc Replacement - Polaris RZR XP Service Manual

BRAKE SYSTEM

REAR BRAKE DISC REPLACEMENT

1. Remove rear brake caliper (see Brake Caliper / Pad
Removal page 9.22).
2. Remove wheel hub cotter pin
w
washers .
3. Remove the hub assembly from the vehicle and
remove the four studs
4. Clean the wheel hub mating surface and install new
disc on wheel hub.
t
5. Install new studs .
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to specification and install a new
cotter pin.
TORQUE
Rear Wheel Hub Castle Nut:
180 ft-lbs (244 Nm)
7. Install rear caliper (see Brake Caliper / Pad
Installation page ). Bleed the brake system. (See
BRAKE BLEEDING / FLUID CHANGE page 9.10.
9.26
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, castle nut
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retaining the disc to the hub.
8. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure brakes do not drag when pedal is
released. If the brakes drag, re-check assembly and
installation.
and
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.