Crankcase Disassembly - Polaris RZR XP Service Manual

4. Inspect drive surface of starter gear
y
for wear, damage or uneven surface. If any starter
one-way clutch component is worn or damaged,
replace the clutch and starter gear as an assembly.

CRANKCASE DISASSEMBLY

1. Remove the four fasteners
w
to the crankcase.
2. Remove the crankcase drain plug
remaining in the engine.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
t
and bushing
q
retaining the oil cooler
e
to drain any oil
ENGINE / COOLING SYSTEM
3. Remove the oil filter.
4. Install the Cylinder Holding & Camshaft Timing Plate
r
PU-50563 onto the cylinder. The cylinder holding
tool retains the cylinder and pistons when the engine
is rotated.
5. Rotate engine to access the crankcase sump cover.
6. Remove the thirteen M6
retaining the sump cover to the crankcase.
u
7. Remove the sump cover
t y
and three M8 bolts
from the crankcase.
3.71
3