Driven Clutch Service; Driven Clutch Removal (2018 Models) - Polaris RZR XP Service Manual

PVT SYSTEM

DRIVEN CLUTCH SERVICE

DRIVEN CLUTCH REMOVAL (2018
MODELS)
q
1. Loosen the clamp
the outer clutch cover. Remove duct from clutch
cover.
2. Remove the nine screws
clutch cover.
3. Maneuver the outer clutch cover outward as shown
below to access the drive belt.
Angle the rear of the clutch cover up and use a slight
rocking motion to work the clutch free when removing
the cover. There will be very little clearance.
4. Mark the drive belt direction of rotation so that it can
be installed in the same direction.
5.14
retaining the PVT inlet duct to
w
that retain the outer
NOTE
5. Insert clutch spreader tool
and turn the tool clockwise to open the sheaves on
the driven clutch.
The driven clutch spreader tool is included with the
vehicle's tool kit
6. Walk the belt out of the driven clutch and drive clutch.
Remove the belt from the vehicle.
7. Remove the driven clutch retaining bolt
8. Remove the snap ring
u
bearing .
9. Remove the driven clutch from the transmission input
shaft by holding both sheaves together and pulling
straight off.
CAUTION
The driven clutch is held together by the snap ring that
was removed in the previous step. The driven clutch will
become damaged if it is dropped.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
e
into the driven clutch
NOTE
r
.
t y
, thrust washer and thrust
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